Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

CYLINDER HEAD SUB-ASSEMBLY

The cylinder head bolts are tightened in 3 progressive steps.

Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

Step 1:

Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.






Torque 36 Nm (367 kgf-cm, 27 ft-lbf)


Step 2:

Mark the front side of each cylinder head bolt head with paint.

Tighten the cylinder head bolts another 90°.


Step 3:

Tighten the cylinder head bolts an additional 90°.

Check that the paint mark is now at a 180° angle to the front.


CYLINDER HEAD LH

The cylinder head bolts are tightened in 3 progressive steps.

Apply a light coat of engine oil to the threads and under the heads of the cylinder head bolts.

Step 1:

Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 8 cylinder head bolts with the plate washers in several steps in the sequence shown in the illustration.






Torque 36 Nm (367 kgf-cm, 27 ft-lbf)


Step 2:

Mark the front side of each cylinder head bolt head with paint.

Tighten the cylinder head bolts another 90°.


Step 3:

Tighten the cylinder head bolts an additional 90°.

Check that the paint mark is now at a 180° angle to the front.

Tighten the 2 bolts in the order shown in the illustration.






Torque 30 Nm (306 kgf-cm, 22 ft-lbf)


CYLINDER HEAD







CAMSHAFT BEARING CAP (for Bank 1)






Check the marks and numbers on the camshaft bearing caps, and then remove VVT bolt kit in the order shown in the illustration. Immediately after removing VVT bolt kit in the location for a bearing cap, install the bearing cap with the bolts in the order shown in the illustration.

for bolt A - Torque 28 Nm (286 kgf-cm, 21 ft-lbf)

for bolt B - Torque 16 Nm (163 kgf-cm, 12 ft-lbf)

Text in Illustration






CAMSHAFT BEARING CAP (for Bank 2)






Check the marks and numbers on the camshaft bearing caps, and then remove VVT bolt kit in the order shown in the illustration. Immediately after removing VVT bolt kit in the location for a bearing cap, install the bearing cap with the bolts in the order shown in the illustration.

for bolt A - Torque 28 Nm (286 kgf-cm, 21 ft-lbf)

for bolt B - Torque 16 Nm (163 kgf-cm, 12 ft-lbf)

Text in Illustration







NO. 2 CAMSHAFT

Install the No. 2 camshaft to the camshaft housing RH, and then install the No. 2 chain tensioner assembly with the bolt.

Torque 21 Nm (214 kgf-cm, 15 ft-lbf)


NO. 4 CAMSHAFT

Install the No. 4 camshaft to the camshaft housing LH, and then install the No. 3 chain tensioner assembly with the bolt.

Torque 21 Nm (214 kgf-cm, 15 ft-lbf)



CAMSHAFT HOUSING SUB-ASSEMBLY LH

Install the camshaft housing sub-assembly LH and tighten the 13 bolts in the order shown in the illustration.






Torque 28 Nm (286 kgf-cm, 21 ft-lbf)


Tighten the 8 bolts in the order shown in the illustration.






Torque 16 Nm (163 kgf-cm, 12 ft-lbf)


CAMSHAFT HOUSING SUB-ASSEMBLY RH

Install the camshaft housing sub-assembly RH and tighten the 12 bolts in the order shown in the illustration.






Torque 28 Nm (286 kgf-cm, 21 ft-lbf)


Tighten the 8 bolts in the order shown in the illustration.






Torque 16 Nm (163 kgf-cm, 12 ft-lbf)


Intake Manifold Torque & Sequence Specifications

Exhaust Manifold Torque & Sequence Specifications

Camshaft Gear/Sprocket Torque Specifications