Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

CYLINDER HEAD SUB-ASSEMBLY

The cylinder head bolts are tightened in 4 progressive steps.

Install the plate washers to the cylinder head bolts.

Step 1

Using a 10 mm bi-hexagon wrench, install and uniformly tighten the 10 cylinder head bolts in several steps, in the sequence shown in the illustration.






Torque 36 Nm (367 kgf-cm, 27 ft-lbf)

Do not drop the plate washer for the cylinder head bolt into the cylinder head.

Step 2

Tighten the cylinder head bolts again in the sequence shown in the illustration to make sure that they are tightened to the specified torque.

Torque 36 Nm (367 kgf-cm, 27 ft-lbf)


Step 3

Mark each cylinder head bolt head with paint as shown in the illustration.






Tighten the cylinder head bolts 90° in the sequence shown in step 1.

Step 4:

Tighten the cylinder head bolts another 90° in the sequence shown in step 1.


CYLINDER HEAD






CAMSHAFT BEARING CAP






Install the 11 bolts in the order shown in the illustration.






Torque 16 Nm (163 kgf-cm, 12 ft-lbf)

Make sure that the camshaft rotates smoothly after installing the bearing caps.


CAMSHAFT HOUSING SUB-ASSEMBLY

Install the camshaft housing within 3 minutes and tighten the bolts within 10 minutes after applying seal packing.

Position the knock pin of the No. 1 and No. 2 camshafts as shown in the illustration.






Install the camshaft housing, and then install the 20 bolts in the order shown in the illustration.






Torque 27 Nm (275 kgf-cm, 20 ft-lbf)


INTAKE MANIFOLD TORQUE & SEQUENCE Specifications

EXHAUST MANIFOLD TORQUE & SEQUENCE Specifications

CAMSHAFT GEAR/SPROCKET TORQUE Specifications