Operation CHARM: Car repair manuals for everyone.

Installation





SLIDING ROOF / CONVERTIBLE: SLIDING ROOF HOUSING: INSTALLATION

1. INSTALL SLIDING ROOF WEATHERSTRIP

(a) Install the sliding roof weatherstrip.

2. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY

(a) Install the sliding roof housing sub-assembly with the 8 bolts and 7 nuts.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)





(b) Engage the claw.





(c) Install the room light bracket with the nut.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(d) Connect the 4 sliding roof drain hoses so that each mark faces downward.





NOTICE:
Be sure to install the drain hoses properly to prevent entry of water.

3. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

(a) Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 4 screws.





(b) Perform a level check.





(1) Check the difference in level for "a" between the roof panel and the upper surface of the weatherstrip when the sliding roof glass is fully closed.

Standard





HINT
"+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

(c) Perform a gap check.





(1) Check the gap between the roof panel and roof glass.

NOTICE:
The gap must be even all around.

(d) After adjusting the sliding roof glass, using a T25 "TORX" socket wrench, install the sliding roof glass sub-assembly with the 4 screws.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

4. INSPECT FOR WATER LEAK

(a) After adjusting the sliding roof glass sub-assembly, inspect for water leaks.

(b) If there are any leaks, readjust the sliding roof glass sub-assembly.

5. INSTALL SLIDING ROOF SIDE GARNISH LH

(a) Engage the 5 claws to install the sliding roof side garnish LH.





6. INSTALL SLIDING ROOF SIDE GARNISH RH

HINT
Use the same procedure as for the LH side.

7. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH Installation

8. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

HINT
Use the same procedure as for the LH side.

9. INSTALL ROOF HEADLINING ASSEMBLY

Installation

10. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY

Programming and Relearning

11. INSPECT SLIDING ROOF SYSTEM

Operation Check