Reassembly

U341E AUTOMATIC TRANSMISSION / TRANSAXLE: DIFFERENTIAL CASE: REASSEMBLY

1. INSTALL FRONT DIFFERENTIAL SIDE GEAR

(a) After applying ATF to the 2 front differential side gears, 2 front differential side gear thrust washers, 2 front differential pinions and 2 front differential pinion thrust washers, install them to the front differential case.





HINT
When installing them, set the alignment of the front differential pinions perpendicular to that of the side gear and rotate them so that their holes are aligned with the holes in the differential case.

2. INSTALL FRONT NO. 1 DIFFERENTIAL PINION SHAFT

(a) Install the front No. 1 differential pinion shaft aligning the lock pin holes in the pinion shaft and front differential case.





3. INSPECT DIFFERENTIAL SIDE GEAR BACKLASH Differential Case

4. INSTALL FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN

(a) Using a pin punch and a hammer, install the pinion shaft straight pin.





(b) Using a chisel and a hammer, stake the pinion shaft straight pin.





5. INSTALL FRONT DIFFERENTIAL RING GEAR

(a) Using ATF and a heater, heat the front differential ring gear to 90 to 110°C (194 to 230°F).





(b) Clean the contact surface of the front differential case.

(c) Align the matchmarks, and install the front differential ring gear case quickly.





NOTICE:
Do not install the bolts while the ring gear is hot.

(d) Install 4 new ring gear lock plates with the 8 bolts.





Torque : 88 Nm (898 kgf-cm, 65 ft-lbf)

(e) Using SST, stake the ring gear lock plate.





SST : 09930-00010

6. INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

(a) Using SST and a press, install the front differential case rear tapered roller bearing inner race to the differential case.





SST : 09726-40010

SST : 09950-60020

09951-00790

(b) Using SST and a press, install the shim and bearing outer race to the transaxle case.

SST : 09950-60020

09951-00720

SST : 09950-60010

09951-00650

SST : 09950-70010

09951-07100

09951-07200





7. INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING

(a) Using SST and a press, install the front differential case front tapered roller bearing inner race to the differential case.





SST : 09950-60010

09951-00460

SST : 09950-70010

09951-07100

(b) Using SST and a press, install the front differential case front tapered roller bearing to the transaxle housing.

SST : 09950-70010

09951-07150

SST : 09950-60020

09951-00680