Reassembly

C59 MANUAL TRANSMISSION / TRANSAXLE: SHIFT AND SELECT LEVER SHAFT: REASSEMBLY

1. INSTALL NO. 1 SELECT SPRING SEAT SHAFT SNAP RING

(a) Coat the shift and select lever shaft with MP grease, and install a new snap ring onto the shift and select lever shaft using a brass bar and a hammer.





2. INSTALL SELECT INNER LEVER

(a) Coat the No. 1 select spring seat with MP grease.





(b) Using a pin punch (dia5 mm) and a hammer, install the No. 1 select spring seat, compression spring, select inner lever, and select inner lever slotted spring pin onto the shift and select lever shaft.

Driven in depth:

3.0 to 4.0 mm (0.1181 to 0.1575 in.)

3. INSTALL INNER NO. 1 SHIFT LEVER

(a) Coat the shift interlock plate and inner No. 1 shift lever with MP grease.





(b) Using a pin punch (dia5 mm) and a hammer, install the shift interlock plate, inner No. 1 shift lever, and shift inner lever slotted spring pin onto the shift and select lever shaft.

Driven in depth:

-0.5 to 0.5 mm (-0.0197 to 0.0197 in.)

4. INSTALL INNER NO. 2 SHIFT LEVER

(a) Coat the inner No. 2 shift lever with MP grease.





(b) Using a pin punch (dia5 mm) and a hammer, install the inner No. 2 shift lever and shift inner lever slotted spring pin onto the shift and select lever shaft.

Driven in depth:

1.0 to 2.0 mm (0.0394 to 0.0787 in.)

5. INSTALL NO. 2 SELECT SPRING SEAT

(a) Coat the No. 2 select spring seat with MP grease.





(b) Install the No. 2 select spring seat and compression spring. Using a brass bar and a hammer, install a new E-ring onto the shift and select lever shaft.

6. INSTALL FLOOR SHIFT CONTROL SHAFT ASSEMBLY

(a) Install the floor shift control shaft assembly to the selecting bellcrank support with the spring washer and nut.





Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

7. INSTALL NO. 2 SELECTING BELLCRANK BUSHING

(a) Install 2 new No. 2 selecting bellcrank bushings to the selecting bellcrank support as shown in the illustration.





8. INSTALL NO. 2 SELECTING BELLCRANK DUST COVER

(a) Install the No. 2 selecting bellcrank dust cover to the selecting bellcrank support.





HINT
Position the arrow mark direction as shown in the illustration.

9. INSTALL SELECTING BELLCRANK

(a) Install the selecting bellcrank to the selecting bellcrank support.





10. INSTALL NO. 2 SELECTING BELLCRANK PLATE WASHER

(a) Install the selecting bellcrank plate washer to the selecting bellcrank with the spring washer and nut.





Torque : 12 Nm (122 kgf-cm, 9 ft-lbf)

11. INSTALL NO. 1 SELECTING BELLCRANK DUST COVER

(a) Install the No. 1 selecting bellcrank dust cover to the selecting bellcrank.





12. INSTALL FLOOR SHIFT CONTROL BELLCRANK DUST COVER

(a) Install the floor shift control bellcrank dust cover to the selecting bellcrank assembly.