Part 3

U151E AUTOMATIC TRANSAXLE: AUTOMATIC TRANSAXLE UNIT: REASSEMBLY - (Continued)

50. INSTALL TRANSAXLE HOUSING

(a) Remove any packing material and be careful not to spill oil on the contact surface of the transaxle case or transaxle housing.

(b) Apply seal packing to the transaxle case.

Seal packing:

Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

(c) Apply adhesive or equivalent to bolts A and D.

Adhesive:

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

(d) Install the transaxle housing and 18 bolts to the transaxle case.

Torque : 22 Nm (224 kgf-cm, 16 ft-lbf) for bolt A

Torque : 29 Nm (295 kgf-cm, 21 ft-lbf) for bolt B

Torque : 29 Nm (295 kgf-cm, 21 ft-lbf) for bolt C

Torque : 22 Nm (226 kgf-cm, 16 ft-lbf) for bolt D

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf) for bolt E

HINT
Each bolt length is indicated below.

Bolt length:

50 mm (1.97 in.) for bolt A, B and E

42 mm (1.65 in.) for bolt C

72 mm (2.84 in.) for bolt D

NOTICE:
Tighten the bolts within 10 minutes of adhesive application.

51. INSPECT INPUT SHAFT END PLAY

(a) Using a dial indicator, measure the input shaft end play.

Standard end play:

0.262 to 1.249 mm (0.0100 to 0.0494 in.)

52. FIX AUTOMATIC TRANSAXLE ASSEMBLY

(a) Fix the transaxle.

53. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL

(a) Coat a new oil seal with MP grease.

(b) Install the oil seal to the transaxle case.

SST : 09950-60010

09951-00230

SST : 09950-70010

09951-07100

Standard depth:

0 +-0.5 mm (0 +-0.197 in. )

54. INSTALL PARKING LOCK ROD SUB-ASSEMBLY

(a) Install the parking lock rod to the manual valve lever.

55. INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY

(a) Install a new spacer and manual valve lever shaft to the transaxle case.

NOTICE:
Do not damage the oil seal when installing the shaft to the transaxle case.

(b) Using a pin punch and hammer, drive in a new pin.

(c) Turn the spacer and the lever shaft to align the small hole for locating the staking position in the spacer with the staking position mark on the lever shaft.

(d) Using a pin punch, stake the spacer through the small hole.

(e) Check that the spacer does not turn.

56. INSTALL MANUAL VALVE LEVER SHAFT RETAINER SPRING

(a) Using needle-nose pliers, install the retainer spring.

NOTICE:
Hang the spring on the shaft firmly.

57. INSTALL PARKING LOCK PAWL BRACKET

(a) Install the parking lock pawl bracket with the 2 bolts.

Torque : 20 Nm (205 kgf-cm, 15 ft-lbf)

HINT
The bolt length is indicated below.

Bolt length:

25.0 mm (0.984 in.)

NOTICE:
Make sure that the parking rod is placed between the parking pawl and the guide of the parking bracket when the parking bracket is installed.

58. INSTALL MANUAL DETENT SPRING SUB-ASSEMBLY

(a) Install the manual detent spring and cover with the 2 bolts.

Torque : 20 Nm (205 kgf-cm, 15 ft-lbf) for bolt A

Torque : 12 Nm (122 kgf-cm, 9 ft-lbf) for bolt B

HINT
* Tighten bolt A first, and then bolt B.
* Each bolt length is indicated below.

Bolt length:

27 mm (1.06 in.) for bolt A

16 mm (0.63 in.) for bolt B

NOTICE:
Make sure to install the manual detent spring and cover in this order.

59. INSTALL B-3 ACCUMULATOR PISTON

(a) Coat a new O-ring with ATF, and install it to the B-3 accumulator piston.

NOTICE:
Make sure that the O-ring is not twisted and that it does not protrude abnormally from the accumulator piston. Apply sufficient ATF before installing the O-ring. The O-ring must be installed in the correct position.

(b) Install the accumulator piston to the transaxle case.

(1) Coat the piston with ATF.

(2) Install the 2 springs to the piston, and install the piston (with springs) to the transaxle case.

NOTICE:
Before installing the springs, check the identification color of each spring. Standard accumulator spring

Standard accumulator spring:

60. INSTALL REVERSE CLUTCH ACCUMULATOR PISTON

(a) Coat 2 new O-rings with ATF, and install them to the reverse accumulator piston.

(1) Coat the accumulator piston with ATF.

(2) Install the spring to the piston, and install the piston (with spring) to the transaxle case.

NOTICE:
Before installing the spring, check the identification color of the spring.

Standard accumulator spring:

61. INSTALL C-3 ACCUMULATOR PISTON

(a) Coat a new O-ring with ATF, and install it to the C-3 accumulator piston.

(d) Install the spring to the C-3 accumulator piston.

NOTICE:
Before installing the spring, check the identification color of the spring.

Standard accumulator spring:

62. INSTALL CHECK BALL BODY

(a) Coat the check ball body with ATF.

(b) Install the check ball body and spring.

NOTICE:
Be sure to place the spring in the hole in the check ball body. Be careful of the direction of the parts.

63. INSTALL BRAKE DRUM GASKET

(a) Coat a new brake drum gasket with ATF, and install it to the transaxle case.

NOTICE:
Be sure not to damage the lip of the transaxle case brake gasket when inserting the gasket to the case. Apply sufficient ATF to the gasket before installation. Be careful of the direction of parts.

64. INSTALL TRANSAXLE CASE 2ND BRAKE GASKET

(a) Coat a new transaxle case 2nd brake gasket with ATF, and install it to the transaxle case.

NOTICE:
Be sure not to damage the lip of the transaxle case brake gasket when inserting the gasket to the case. Apply sufficient ATF to the gasket before installation. Be careful of the direction of parts.

65. INSTALL NO. 1 GOVERNOR APPLY GASKET

(a) Coat a new governor apply gasket with ATF, and install it to the transaxle case.

NOTICE:
Be sure not to damage the lip of the transaxle case brake gasket when inserting the gasket to the case. Apply sufficient ATF to the gasket before installation. Be careful of the direction of parts.

66. INSTALL TRANSMISSION WIRE

(a) Coat a new O-ring with ATF, and install it to the transmission wire.

NOTICE:
Make sure that the O-ring is not twisted, protruded, or pinched when installing the wire transmission to the transaxle case. Apply sufficient ATF to the O-ring before installation.

(b) Install the transmission wire retaining bolt.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

67. CONNECT TRANSMISSION WIRE

(a) Coat the O-ring of the ATF temperature sensor with ATF.

(b) Apply ATF to the bolt.

(c) Install the ATF temperature sensor with the lock plate and bolt.

Torque : 6.6 Nm (67 kgf-cm, 58 in-lbf)

(d) Connect the 7 solenoid valve connectors.

68. INSTALL TRANSMISSION VALVE BODY ASSEMBLY

(a) Apply ATF to the 17 bolts.

(b) While positioning the manual valve lever position, install the valve body to the transaxle case with the 17 bolts.

Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)

HINT
Each bolt length is indicated below.

Bolt length:

25.0 mm (0.984 in.) for bolt A

57.0 mm (2.244 in.) for bolt B

41.0 mm (1.614 in.) for bolt C

NOTICE:
* Push the valve body against the accumulator piston spring and the check ball body to install the valve body.
* When installing the valve body to the transaxle case, do not hold the solenoids.
* Temporarily tighten the bolts marked with (1) in the illustration first because they are positioning bolts.

69. INSTALL VALVE BODY OIL STRAINER ASSEMBLY

(a) Coat a new O-ring with ATF and install it to the oil strainer.

NOTICE:
Make sure that the O-ring is not twisted or pinched. Apply sufficient ATF to the O-ring before installation.

(b) Apply ATF to the 3 bolts.

(c) Install the oil strainer to the valve body with the 3 bolts.

Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)

70. INSTALL AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY

(a) Install the 2 magnets to the oil pan.

(b) Install the oil pan and a new oil pan gasket to the transaxle case with the 18 bolts.

Torque : 7.6 Nm (77 kgf-cm, 67 in-lbf)

NOTICE:
Completely remove any oil or grease from the contact surface of the transaxle case and the oil pan with the gasket before installing the oil pan to the case.

71. INSTALL NO. 1 TRANSAXLE CASE PLUG

(a) Coat 4 new O-rings with ATF, and install them to the 4 plugs.

(b) Install the 4 plugs to the transaxle case.

Torque : 7.4 Nm (75 kgf-cm, 65 in-lbf)

72. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY

(a) Coat a new O-ring with ATF, and install it to the cover.

(b) Install the cover with the bolt.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

73. INSTALL SPEED SENSOR

(a) Coat 2 new O-rings with ATF and install them to the 2 sensors.

(b) Install the 2 sensors to the transaxle case with the 2 bolts.

Torque : 11 Nm (112 kgf-cm, 8 ft-lbf)

74. INSTALL OIL COOLER INLET TUBE ELBOW

(a) Coat a new O-ring with ATF, and install it to the elbow.

(b) Install the elbow to the transaxle case.

Torque : 27 Nm (276 kgf-cm, 20 ft-lbf)

75. INSTALL OIL COOLER OUTLET TUBE ELBOW

(a) Coat a new O-ring with ATF, and install it to the elbow.

(b) Install the elbow to the transaxle case.

Torque : 27 Nm (276 kgf-cm, 20 ft-lbf)

76. INSTALL BREATHER PLUG HOSE

(a) Install the breather plug hose to the transaxle case firmly.

77. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY

(a) Install the switch to the manual valve shaft.

(b) Temporarily install the 2 bolts.

(c) Install a new lock washer and tighten the manual valve shaft nut.

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)

(d) Temporarily install the control shaft lever.

(e) Turn the lever counterclockwise until it stops, and then turn it clockwise 2 notches.

(f) Remove the control shaft lever.

(g) Align the groove and neutral basic line.

(h) Hold the switch in this position and tighten the 2 bolts.

Torque : 6.9 Nm (70 kgf-cm, 61 in-lbf)

(i) Using a screwdriver, stake the nut with the lock washer.

(j) Install the control shaft lever with the washer and nut.

Torque : 13 Nm (130 kgf-cm, 9 ft-lbf)

78. INSTALL SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY

(a) Coat a new O-ring with ATF and install it to the speedometer driven hole cover.

(b) Install the bolt and hole cover to the transaxle.

Torque : 6.9 Nm (70 kgf-cm, 61 in-lbf)