Disassembly

1AR-FE BATTERY / CHARGING: GENERATOR: DISASSEMBLY

1. REMOVE GENERATOR PULLEY CAP

(a) Using a screwdriver, puncture the center of the generator pulley cap and pry it off.

NOTICE:
Do not reuse the generator pulley cap.

2. REMOVE GENERATOR PULLEY WITH CLUTCH

(a) Assemble SST1 and 2 as shown in the illustration.

SST : 09820-63021

(b) Place the rotor shaft end into SST1.

Text in Illustration

(d) Loosen the pulley by turning SST2 in the direction shown in the illustration.

Text in Illustration

NOTICE:
* Check that the drive end frame is secured in the vise tightly.
* Hold SST1 tightly during the operation.

(e) Remove SST from the generator assembly.

(f) Remove the clutch pulley from the rotor shaft.

3. REMOVE GENERATOR REAR END COVER

(a) Place the generator on the generator pulley.

(b) Remove the 3 nuts and the generator rear end cover.

4. REMOVE GENERATOR TERMINAL INSULATOR

(a) Remove the generator terminal insulator.

5. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

(a) Remove the 2 screws and the generator brush holder assembly.

6. REMOVE GENERATOR COIL ASSEMBLY

(a) Remove the 4 bolts.

(b) Using SST, remove the generator coil assembly.

Text in Illustration

SST : 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04071

09957-04010

7. REMOVE GENERATOR ROTOR ASSEMBLY

(a) Remove the generator washer.

(b) Remove the generator rotor assembly.