Reassembly

1NZ-FE CHARGING: GENERATOR: REASSEMBLY

1. INSTALL GENERATOR ROTOR ASSEMBLY

(a) Place the generator drive end frame on the generator rotor assembly.

NOTICE:
Do not drop the generator rotor assembly.

(b) Install the generator rotor assembly and the plate retainer.

(c) Using a 30 mm socket wrench and press, slowly press in the generator rectifier end frame.





(d) Install the 4 nuts and the cord clip.





Torque : 4.5 Nm (46 kgf-cm, 40 in-lbf)

(e) Install the 3 terminal insulators onto the generator rectifier end frame.

2. INSTALL GENERATOR HOLDER WITH RECTIFIER





(a) Install the generator holder with rectifier with the 3 screws.

Torque : 2.0 Nm (20 kgf-cm, 17 in-lbf)

3. INSTALL GENERATOR REGULATOR ASSEMBLY





(a) Install the generator regulator assembly with the 2 screws.

Torque : 2.0 Nm (20 kgf-cm, 17 in-lbf)

4. INSTALL GENERATOR BRUSH HOLDER ASSEMBLY





(a) Install the plate seal.

(b) Install the generator brush holder assembly with the 3 screws.

Torque : 2.0 Nm (20 kgf-cm, 17 in-lbf)

(c) Install the brush cover onto the generator brush holder assembly.

(d) Install the rear end cover with the 2 nuts.

Torque : 4.4 Nm (45 kgf-cm, 39 in-lbf)

(e) Install the rectifier plate with the nut and screw.

Torque : 4.4 Nm (45 kgf-cm, 39 in-lbf) for nut

Torque : 3.8 Nm (39 kgf-cm, 34 in-lbf) for bolt

(f) Install the terminal insulator with the nut.

Torque : 4.1 Nm (42 kgf-cm, 36 in-lbf)

5. INSTALL GENERATOR PULLEY

SST : 09820-63011

09820-06010

09820-06020





HINT






(a) Install the generator pulley onto the generator rotor shaft by tightening the generator pulley nut by hand.

(b) Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

Torque : 39 Nm (398 kgf-cm, 29 ft-lbf)

NOTICE:
Check that SST is securely fitted onto the generator rotor shaft.

(c) Mount SST 2 in a vise.





(d) Insert SST 1-A and B into SST 2, and attach the generator pulley nut to SST 2.

(e) Tighten the generator pulley nut by turning SST 1-A in the direction shown in the illustration.





Torque : 133 Nm (1356 kgf-cm, 98 ft-lbf)

(f) Remove the generator from SST 2.

(g) Turn SST 1-B, and remove SST 1-A and B.





(h) Turn the generator pulley, and check that the generator pulley moves smoothly.