Installation

SLIDING ROOF / CONVERTIBLE: SLIDING ROOF HOUSING: INSTALLATION

1. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY

(a) Loosen the 8 bolts from the sliding roof housing sub-assembly.

(b) Install the sliding roof housing sub-assembly with the 8 bolts and 8 nuts.

Nut - Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

Bolt - Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(c) Tighten the 8 bolts to the sliding roof housing sub-assembly.

Torque : 5.5 Nm (56 kgf-cm, 49 in-lbf)

(d) for Clamp Type:





Text in Illustration





(1) Insert the sliding roof drain hose.

HINT
The hose should be inserted to the base of the drain pipe.

(2) Engage the claw to connect the sliding roof drain hose.

HINT
* Make sure that the clamp is on the marking or between the marking and hose end.
* Use the same procedure for the other 3 sliding roof drain hoses.

(e) for Clip Type:





Text in Illustration





(1) Expand the clip to insert the sliding roof drain hose.

HINT
The hose should be inserted to the base of the drain pipe.

(2) Release the clip to connect the sliding roof drain hose.

NOTICE:
The clip must face toward the outside of the vehicle and also be above the lower surface of the sliding roof housing when installing the drain hoses.

HINT
* Make sure that the clip is on the marking or between the marking and hose end.
* Use the same procedure for the other 3 sliding roof drain hoses.

2. INSTALL REAR NO. 2 SIDE RAIL SPACER LH

(a) Engage the 2 claws to install the rear No. 2 side rail spacer LH.





3. INSTALL REAR NO. 2 SIDE RAIL SPACER RH

HINT
Use the same procedure as for the LH side.

4. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH Installation

5. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

HINT
Use the same procedure as for the LH side.

6. INSTALL SLIDING ROOF WEATHERSTRIP

(a) Install the sliding roof weatherstrip as follows:

(1) Position the joint of the weatherstrip at the rear center.

(2) Align the alignment mark (yellow) on the weatherstrip with the middle marks at the corners of the sliding roof panel sub-assembly and install the weatherstrip.

(3) Install the lip of the weatherstrip firmly.





Text in Illustration





7. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

(a) Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 4 screws.

(b) Perform a level check.





(1) Check the difference in level for "a" between the roof panel and the upper surface of the weatherstrip when the sliding roof glass is fully closed.

Standard:





HINT
"+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

(c) Perform a gap check.





(1) Check the gap between the roof panel and roof glass.

Text in Illustration





NOTICE:
The gap must be even all around.

(d) After adjusting the sliding roof glass, using a T25 "TORX" socket wrench, install the sliding roof glass sub-assembly with the 4 screws.





Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

8. CHECK FOR WATER LEAK

(a) After adjusting the sliding roof glass sub-assembly, check for water leaks.

(b) If there are any leaks, readjust the sliding roof glass sub-assembly.

9. INSTALL SLIDING ROOF SIDE GARNISH LH

(a) Engage the 2 claws and install the sliding roof side garnish LH.

10. INSTALL SLIDING ROOF SIDE GARNISH RH

HINT
Use the same procedure as for the LH side.

11. INSTALL ROOF HEADLINING ASSEMBLY

Installation

12. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY

Initialization

13. CHECK SLIDING ROOF SYSTEM

Operation Check

14. INSPECT FOR WATER LEAK

(a) After adjusting the sliding roof glass sub-assembly, inspect for water leaks.

(b) If there are any leaks, readjust the sliding roof glass sub-assembly.