Operation CHARM: Car repair manuals for everyone.

Disassembly





2AR-FE FUEL: FUEL PUMP: DISASSEMBLY

1. REMOVE FUEL SENDER GAUGE ASSEMBLY Removal

2. REMOVE FUEL PUMP

(a) Disconnect the connector of the fuel pump harness.





(b) Disconnect the fuel pump filter hose.





(c) Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws, and remove the fuel filter and fuel pump from the fuel sub-tank.





Text in Illustration





NOTICE:
Do not do anything which may separate the fuel tube from either the fuel suction plate or fuel filter assembly, such as applying excessive force to the tube Fuel System: Precaution.

(d) Using a screwdriver with its tip wrapped in protective tape, disengage the 2 claws and remove the No. 1 fuel suction support.





(e) Using a screwdriver with its tip wrapped in protective tape, disengage the 5 claws, and remove the fuel pump from the fuel filter.





Text in Illustration





NOTICE:
* Do not damage the fuel filter.
* Do not remove the suction filter.
* Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.

(f) Disconnect the fuel pump harness connector.





(g) Remove the O-ring and spacer from the fuel pump.





Text in Illustration





NOTICE:
Be careful not to damage the sealing surface.

HINT
If the O-ring still remains in the fuel filter, remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.