Installation

2AR-FE FUEL: FUEL TANK: INSTALLATION

1. INSTALL NO. 1 FUEL TANK CUSHION

(a) Install 5 new No. 1 fuel tank cushions as shown in the illustration.

2. INSTALL NO. 1 FUEL TUBE CLAMP

(a) Install the No. 1 fuel tube clamp.

3. INSTALL NO. 2 FUEL TUBE CLAMP

(a) Install the No. 2 fuel tube clamp.

4. INSTALL FUEL TANK VENT HOSE

(a) Install the fuel tank vent hose to the No. 2 fuel tube clamp.

5. INSTALL FUEL TANK BREATHER ELBOW TUBE SUB-ASSEMBLY

(a) Install the fuel tank breather elbow tube sub-assembly to the No. 2 fuel tube clamp.

6. INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Install the fuel tank main tube sub-assembly to the No. 1 fuel tube clamp.

7. INSTALL FUEL TANK ASSEMBLY

(a) Support the fuel tank using an engine lifter.

(b) Raise the engine lifter, then install the fuel tank to the vehicle.

NOTICE:
* Do not drop the fuel tank.
* When installing the fuel tank, tilt it slightly to prevent it from interfering with the suspension arm or other surrounding parts.

(c) Tighten the 4 bolts of the 2 fuel tank bands.

Torque : 45 Nm (459 kgf-cm, 33 ft-lbf)

8. CONNECT FUEL TANK TO FILLER PIPE HOSE

(a) Push in the fuel tank to filler pipe hose connector to the fuel tank assembly and push the retainer so that the claws engage.

Text in Illustration

NOTICE:
* Check that there are no scratches or foreign matter around the connected parts of the fuel tank to filler pipe hose connector and tank before performing this work.
* After connecting the fuel tank to filler pipe hose, check that the fuel tank to filler pipe hose is securely connected by pulling on the fuel tank to filler pipe hose connector.

9. CONNECT FUEL TANK VENT HOSE

(a) Push in the fuel tank vent hose connector to the charcoal canister and push up the retainer so that the claws engage.

Text in Illustration

NOTICE:
* Check that there are no scratches or foreign matter around the connected part of the fuel tank vent hose connector and charcoal canister before performing this work.
* After connecting the fuel tank vent hose, check that the fuel tank vent hose is securely connected by pulling on the fuel tank vent hose connector and the charcoal canister.

10. CONNECT FUEL TANK BREATHER ELBOW TUBE SUB-ASSEMBLY

(a) Push in the fuel tube connector to the pipe and push up the retainer so that the claws engage.

Text in Illustration

NOTICE:
* Check that there are no scratches or foreign matter around the connected part of the fuel tube connector and fuel pipe before starting this step.
* After connecting the fuel tube connector, check that the fuel tube connector is securely connected by pulling on the fuel tube connector.

12. INSTALL NO. 1 FUEL TANK PROTECTOR

(a) Install the lower center fuel tank protector with the 3 clips.

13. INSTALL REAR NO. 1 STABILIZER BAR BRACKET

(a) Install the 2 rear No. 1 stabilizer bar brackets with the 4 bolts.

Torque : 31 Nm (316 kgf-cm, 23 ft-lbf)

14. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY

(a) Install the No. 3 parking brake cable assembly with the nut.

Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

15. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

(a) Install the No. 2 parking brake cable assembly with the nut.

Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

16. INSTALL NO. 1 FLOOR UNDER COVER Installation

17. INSTALL NO. 2 FLOOR UNDER COVER (w/ Floor Under Cover) Installation

18. INSTALL CENTER EXHAUST PIPE ASSEMBLY

Installation

19. INSTALL FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

Installation

20. ADD FUEL

21. INSPECT FOR EXHAUST GAS LEAK