Installation

WINDOW / GLASS: WINDSHIELD GLASS: INSTALLATION

1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

(a) Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with Primer G.

NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.

HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Install the 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.





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Standard Dimension:





NOTICE:
Only 2-piece type windshield glass stoppers are provided as supply parts. Use the 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

(a) Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.





NOTICE:
Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

3. INSTALL WINDSHIELD GLASS RETAINER

(a) Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G.

NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.

HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Install the 2 windshield glass retainers onto the windshield glass as shown in the illustration.





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4. INSTALL WINDSHIELD OUTSIDE MOULDING

(a) Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G.

NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.

HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Install the windshield outside moulding onto the windshield glass as shown in the illustration.





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Standard Dimension:





5. INSTALL WINDSHIELD GLASS ADHESIVE DAM

(a) Using a brush or sponge, coat the application area of a new windshield glass adhesive dam with Primer G.





Text in Illustration





Standard Dimension:





NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.

HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(b) Install the windshield glass adhesive dam onto the windshield glass as shown in the illustration.





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Standard Dimension:





6. INSTALL WINDSHIELD GLASS SUB-ASSEMBLY

(a) Position the windshield glass sub-assembly.





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(1) Using suction cups, place the windshield glass sub-assembly in the correct position.

(2) Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.

(3) Align the matchmarks on the windshield glass sub-assembly and vehicle body.

NOTICE:
Check that the windshield glass stoppers are attached to the vehicle body correctly.

(4) Remove the windshield glass sub-assembly.

(b) Using a brush, coat the installation surface on the vehicle body with Primer M.





Text in Illustration





NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.

HINT
If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(c) Using a brush or sponge, coat the application area of adhesive with Primer G.





Text in Illustration





Standard Dimension:





NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.

HINT
* Apply Primer G onto the ceramic notches.
* If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

(d) Apply adhesive to the glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

(1) Cut off the tip of the cartridge nozzle as shown in the illustration.





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Standard Dimension:





HINT
After cutting off the tip, use all adhesive within the time described in the table below.

Usage Time Frame:





(2) Load the sealer gun with the cartridge.

(3) Apply adhesive to the windshield glass sub-assembly as shown in the illustration.





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Standard Dimension:





HINT
Apply adhesive onto the ceramic notches.

(e) Install the windshield glass sub-assembly.





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(1) Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.

NOTICE:
* Check that the windshield glass stoppers are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and windshield glass sub-assembly.

(2) Lightly press the front surface of the windshield glass sub-assembly to ensure that the windshield glass is securely fit to the vehicle body.

HINT
Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

(3) Using a scraper, remove any excess or protruding adhesive.

(4) Hold the windshield glass using protective tape until the applied adhesive becomes hard.

NOTICE:
Do not drive the vehicle for the time described in the table below.

Minimum Time:





(f) w/ Front Window Deicer System:

(1) Engage the 3 clamps.

(2) Connect the connector.

7. INSPECT FOR LEAK AND REPAIR

(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

(b) If water leaks into the cabin, allow the water to dry and add adhesive.

(c) Remove the protective tape.

8. INSTALL ROOF HEADLINING ASSEMBLY

(a) Return the front section of the roof headlining assembly to the original position.

9. INSTALL SLIDING ROOF OPENING TRIM MOULDING (w/ Sliding Roof) Installation

10. INSTALL VISOR HOLDER Installation

11. INSTALL VISOR ASSEMBLY LH Installation

12. INSTALL VISOR BRACKET COVER (for LH Side) Installation

13. INSTALL VISOR ASSEMBLY RH

HINT
Use the same procedure as for the LH side.

14. INSTALL VISOR BRACKET COVER (for RH Side)

HINT
Use the same procedure as for the LH side.

15. INSTALL REAR ASSIST GRIP ASSEMBLY LH Installation

16. INSTALL REAR ASSIST GRIP ASSEMBLY RH

HINT
Use the same procedure as for the LH side.

17. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation

18. INSTALL NO. 1 ROOM LIGHT ASSEMBLY (w/o Sliding Roof) Installation

19. INSTALL SPOT LIGHT ASSEMBLY (w/ Sliding Roof) Installation

20. INSTALL ROOF CONSOLE BOX ASSEMBLY (w/o Sliding Roof) Installation

21. INSTALL ROOF CONSOLE BOX ASSEMBLY (w/ Sliding Roof) Installation

22. INSTALL FRONT PILLAR GARNISH LH Installation

23. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation

24. INSTALL FRONT PILLAR GARNISH RH

HINT
Use the same procedure as for the LH side.

25. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation

26. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror) Installation

27. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror) Installation

28. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER (w/ EC Mirror) Installation

29. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation

30. INSTALL FRONT FENDER TO COWL SIDE SEAL LH Installation

31. INSTALL FRONT FENDER TO COWL SIDE SEAL RH

HINT
Use the same procedure as for the LH side.

32. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation

33. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation