Operation CHARM: Car repair manuals for everyone.

Installation





BRAKE: FRONT BRAKE: INSTALLATION

1. INSTALL FRONT DISC

(a) Align the matchmarks of the disc and axle hub and install the disc.

HINT
When replacing the disc, select the position that gives the minimum disc runout.

2. INSTALL DISC BRAKE CYLINDER ASSEMBLY





(a) Install the disc brake cylinder with the 2 bolts.

Torque : 123 Nm (1,254 kgf-cm, 91 ft-lbf)

(b) Using a union nut wrench, install the brake tube onto the disc brake cylinder.





without union nut wrench - Torque : 15 Nm (155 kgf-cm, 11 ft-lbf)

with union nut wrench - Torque : 14 Nm (144 kgf-cm, 10 ft-lbf)

NOTICE:
* This torque value can be obtained by using a torque wrench with a fulcrum length of 300 mm (11.8 in.) and a union nut wrench with a fulcrum length of 22 mm (0.866 in.) Service Precautions.
* This torque value is effective when the union nut wrench is parallel to a torque wrench.

3. INSTALL FRONT ANTI SQUEAL SHIM KIT

NOTICE:
If necessary, replace the anti squeal shim when replacing the brake pad.

(a) Apply disc brake grease to both sides of each No. 1 shim.





(b) Install the No. 1 and No. 2 anti squeal shims onto each brake pad.

4. INSTALL FRONT DISC BRAKE PAD

(a) Install the 2 disc brake pads with anti squeal shims onto the disc brake cylinder.

NOTICE:
There should be no oil or grease on the friction surfaces of the disc brake pads or the front disc.

5. INSTALL FRONT DISC BRAKE ANTI RATTLE WITH HOLE PIN





(a) Install the anti rattle spring and 2 hole pins onto the disc brake cylinder.

HINT
The anti rattle spring is installed onto the lower hole pin.

(b) Install the 2 new pin hold clips onto the hole pin.

NOTICE:
Install the pin hold clip with its handle oriented in the center of the vehicle.

6. BLEED BRAKE LINE Procedures

7. INSTALL FRONT WHEEL

Torque : 112 Nm (1,137 kgf-cm, 82 ft-lbf)