Removal

BRAKE: REAR BRAKE: REMOVAL

1. REMOVE REAR WHEEL

2. DRAIN BRAKE FLUID

NOTICE:
Immediately wash off any brake fluid that comes into contact with any painted surfaces.

3. SEPARATE REAR FLEXIBLE HOSE





(a) Remove the union bolt and gasket and separate the flexible hose from the disc brake cylinder.

HINT
Use a container to collect the brake fluid as it drains out.

4. REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY





(a) Remove the 2 slide pins and remove the disc brake cylinder from the disc brake cylinder mounting.

5. REMOVE REAR DISC BRAKE PAD

(a) Remove the 2 disc brake pads with anti squeal shim from the disc brake cylinder mounting.

6. REMOVE REAR DISC BRAKE ANTI SQUEAL SHIM

(a) Remove the 2 anti squeal shims from each brake pad.

7. REMOVE REAR DISC BRAKE PAD WEAR INDICATOR PLATE

(a) Remove the indicator plate from the inner side of the brake pad.

8. REMOVE REAR DISC BRAKE PAD SUPPORT PLATE

(a) Remove the 4 pad support plates from the disc brake cylinder mounting.

9. REMOVE REAR DISC BRAKE CYLINDER MOUNTING





(a) Remove the 2 bolts and disc brake cylinder mounting.

10. REMOVE REAR DISC BRAKE CYLINDER SLIDE BUSH

(a) Remove the slide bush from the disc brake cylinder mounting.

11. REMOVE REAR DISC BRAKE BUSH DUST BOOT

(a) Remove the dust boot from the disc brake cylinder mounting.

12. REMOVE REAR DISC BRAKE CYLINDER HOLE PLUG

(a) Remove the hole plug from the disc brake cylinder mounting.

13. REMOVE REAR DISC

(a) Place matchmarks on the disc and axle hub and remove the disc.