Disassembly

LIGHTING (EXT): HEADLIGHT ASSEMBLY: DISASSEMBLY

1. REMOVE NO. 1 HEADLIGHT BULB

(a) Turn the No. 1 headlight bulb in the direction indicated by the arrow shown in the illustration, and remove it.





NOTICE:
Do not touch the bulb glass.

2. REMOVE NO. 2 HEADLIGHT BULB (for Halogen Headlight)

(a) Turn the No. 2 headlight bulb in the direction indicated by the arrow shown in the illustration, and remove it.





NOTICE:
Do not touch the bulb glass.

3. REMOVE HEADLIGHT SOCKET COVER

(a) for Halogen Headlight:

(1) Remove the 2 headlight socket covers.

(b) for LED Headlight:

(1) Remove the headlight socket cover.

4. REMOVE CLEARANCE LIGHT BULB

(a) Turn the headlight cord with the clearance light bulb in the direction indicated by the arrow shown in the illustration, and disconnect them as a unit.





(b) Remove the clearance light bulb from the headlight cord.

5. REMOVE FRONT SIDE MARKER LIGHT BULB

(a) Turn the headlight cord with the front side marker light bulb in the direction indicated by the arrow shown in the illustration, and remove them as a unit.





(b) Remove the front side marker light bulb from the headlight cord.

6. REMOVE HEADLIGHT CORD (for Halogen Headlight)

(a) Disengage the clamp and remove the headlight cord.





7. REMOVE HEADLIGHT LEVELING MOTOR (for LED Headlight)

(a) Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (1) shown in the illustration.





Text in Illustration





HINT
* Turn the aiming screw until the headlight leveling motor can be moved in the direction indicated by the arrow (2) shown in the illustration.
* Make sure to remember the number of aiming screw rotations.

(b) Turn the headlight leveling motor in the direction indicated by the arrow (2) shown in the illustration to release it.

HINT
When removing the headlight leveling motor of the headlight assembly RH, turn the headlight leveling motor in the opposite direction indicated by the arrow (2) shown in the illustration.

(c) Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (3) shown in the illustration to disengage the shaft.





Text in Illustration





HINT
Make sure to remember the number of aiming screw rotations.

(d) Pull out the headlight leveling motor in the direction indicated by the arrow (4) shown in the illustration to remove it.

8. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING (for LED Headlight)

(a) Remove the headlight leveling motor base packing.

NOTICE:
After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.

9. REMOVE HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY (for LED Headlight)

(a) Remove the 4 screws and disconnect the headlight light control ECU sub-assembly from the headlight unit.





(b) Disconnect the 2 connectors and remove the headlight light control ECU sub-assembly.





10. REMOVE HEADLIGHT GASKET (for LED Headlight)

(a) Remove the headlight gasket.

NOTICE:
After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.