Reassembly
2AR-FE STARTING: STARTER: REASSEMBLY
HINT
Use high-temperature grease to lubricate the bearings and sliding parts when assembling the starter.
1. INSTALL PLANETARY GEAR
(a) Apply high-temperature grease to the planetary gears and pin parts of the planetary shaft.
Text in Illustration
(b) Install the 3 planetary gears to the starter drive housing assembly.
2. INSTALL STARTER ARMATURE ASSEMBLY
(a) Apply high-temperature grease to the washer and armature shaft.
Text in Illustration
(b) Install the starter armature assembly to the starter commutator end frame assembly.
(c) Using snap ring pliers, install the washer and a new snap ring.
(d) Using a vernier caliper, measure the snap ring.
Maximum length:
5.0 mm (0.197 in.)
Text in Illustration
If the length is more than the maximum, replace the snap ring with a new one.
3. INSTALL STARTER COMMUTATOR END FRAME COVER
(a) Install the starter commutator end frame cover to the starter commutator end frame assembly.
4. INSTALL STARTER ARMATURE PLATE
(a) Align the keyway of the starter armature plate with the key inside the starter yoke assembly, and install the starter armature plate.
Text in Illustration
5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY
(a) Align the rubber part on the starter commutator end frame with the cutout of the starter yoke assembly.
Text in Illustration
(b) Install the starter commutator end frame assembly to the starter yoke assembly.
NOTICE:
The magnet of the starter yoke assembly may attract the starter armature assembly when the starter commutator end frame assembly is installed, causing the magnet to break.
6. INSTALL STARTER YOKE ASSEMBLY
(a) Align the protrusion of the starter yoke assembly with the cutout of the starter drive housing.
Text in Illustration
(b) Install the starter yoke assembly with the 2 through bolts.
Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)
7. INSTALL MAGNETIC SWITCH ASSEMBLY
(a) Apply high-temperature grease to the plunger, return spring and hook.
(b) Hang the plunger hook of the magnetic switch assembly on the drive lever hook.
(c) Install the plunger and return spring.
(d) Install the magnetic switch assembly with the 2 screws.
Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)
(e) Connect the lead wire to terminal C with the nut.
Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)