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Disassembly





2AR-FE STARTING: STARTER: DISASSEMBLY

1. REMOVE MAGNETIC SWITCH ASSEMBLY

(a) Remove the nut and disconnect the lead wire from terminal C.





(b) Remove the 2 screws holding the magnetic switch assembly to the starter drive housing assembly.





(c) Remove the magnetic switch assembly.

(d) Remove the return spring and plunger from the starter drive housing assembly.

2. REMOVE STARTER YOKE ASSEMBLY

(a) Remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame assembly.





3. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY

(a) Remove the starter commutator end frame assembly from the starter yoke assembly.





4. REMOVE STARTER ARMATURE PLATE

(a) Remove the starter armature plate from the starter yoke assembly.





5. REMOVE STARTER COMMUTATOR END FRAME COVER

(a) Using a screwdriver, remove the starter commutator end frame cover.





6. REMOVE STARTER ARMATURE ASSEMBLY

(a) Using snap ring pliers, remove the snap ring and washer.





Text in Illustration





NOTICE:
Do not drop the starter armature assembly.

(b) Remove the starter armature assembly from the starter commutator end frame assembly.

7. REMOVE PLANETARY GEAR

(a) Remove the 3 planetary gears from the starter drive housing assembly.