Disassembly

2GR-FE CHARGING: GENERATOR: DISASSEMBLY

1. REMOVE GENERATOR PULLEY WITH CLUTCH





(a) Using a screwdriver, puncture the center of the cap and pry it off the pulley.

NOTICE:
Do not reuse the cap.





(b) Install SST to the pulley as shown in the illustration.

SST : 09820-63021

(c) Mount SST (A) in a vise.





(d) Turn SST (B) clockwise to loosen the pulley.

(e) Remove the pulley.

2. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY





(a) Remove the bolt and wire harness clamp stay.





(b) Remove the bolt and bracket.





(c) Remove the 3 nuts and generator rear end cover.





(d) Remove the terminal insulator.





(e) Remove the 2 screws and generator brush holder.

3. REMOVE GENERATOR ROTOR ASSEMBLY





(a) Remove the 4 bolts.





(b) Using SST, remove the generator rectifier end frame.

SST : 09950-40011

09951-04020

09952-04010

09953-04020

09954-04010

09955-04071

09957-04010

09958-04011

(c) Remove the washer.

(d) Remove the generator rotor.