Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the logical successor to CHARM, I recommend you try it!

Link: lemon-manuals.la

Installation





2TR-FE ENGINE CONTROL SYSTEM: CRANKSHAFT POSITION SENSOR: INSTALLATION

1. INSTALL CRANKSHAFT POSITION SENSOR





(a) Apply a light coat of engine oil to the O-ring of the crankshaft position sensor.

(b) Install the camshaft position sensor with the bolt.





Torque : 8.5 Nm (87 kgf-cm, 75 in-lbf)

NOTICE:
Make sure that the O-ring is not cracked or jammed when installing.

(c) Connect the crankshaft position sensor connector and the 2 wire harness clamps.





2. INSTALL IDLE PULLEY ASSEMBLY WITH BRACKET (W/ AIR CONDITIONING)





(a) Using several steps, uniformly install and tighten the 5 bolts in the sequence shown in the illustration.

Torque : 21 Nm (214 kgf-cm, 16 ft-lbf) for bolt A

Torque : 43 Nm (438 kgf-cm, 32 ft-lbf) for bolt B, C

3. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (W/ AIR CONDITIONING) Installation

4. INSTALL FAN & GENERATOR V BELT (W/ AIR CONDITIONING) Installation

5. INSTALL ENGINE UNDER COVER SUB-ASSEMBLY NO.1 (for 4WD and Pre-Runner)

6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)