Disassembly

1GR-FE COOLING: RADIATOR: DISASSEMBLY

1. REMOVE RADIATOR DRAIN COCK

(a) Remove the drain cock plug.

(b) Remove the O-ring from the drain cock plug.

2. ASSEMBLE SST





SST : 09230-01010

09231-01010

09231-01030

(a) Engage the claw with the overhaul handle by inserting it into the hole in part A as shown in the illustration.

(b) While gripping the handle, adjust dimension B to between 0.2 and 0.3 mm, using the stopper bolt.

Dimension B:

0.2 to 0.3 mm (0.008 to 0.012 in)

NOTICE:
If the stopper bolt can not be adjusted, the claw may be damaged.

3. UNCAULK CORE PLATE





(a) Straighten the core plate by gripping it with SST until stopped by the stopper bolt.

SST : 09230-01010

09231-01010

09231-01030

4. REMOVE RADIATOR TANK UPPER





(a) Lightly tap the radiator tank bracket (or radiator tank pipe) with a soft-faced hammer to remove the radiator tank.

5. REMOVE RADIATOR TANK LOWER

HINT
Perform the same procedures as for the radiator tank upper.