Installation

1GR-FE COOLING: WATER PUMP: INSTALLATION

1. INSTALL WATER PUMP ASSEMBLY





(a) Install a new gasket and the water pump with the 17 bolts.

Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf) for bolt A

Torque : 23 Nm (235 kgf-cm, 17 ft-lbf) for bolt B

2. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

HINT






3. INSTALL COOLER COMPRESSOR ASSEMBLY Installation

4. INSTALL GENERATOR ASSEMBLY Installation

5. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the 2 idler pulleys with the 2 bolts.

Torque : 39 Nm (398 kgf-cm, 29 ft-lbf)

6. INSTALL WATER INLET





(a) Install a new O-ring onto the water outlet pipe.

(b) Install a new gasket onto the water pump.

(c) Apply soapy water to the O-ring.

(d) Install the water inlet with the 5 bolts.





Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)

(e) Connect the 5 water by-pass hoses.

(f) Connect the 2 radiator hoses.

(g) Connect the 2 oil cooler hoses (with oil cooler).

7. INSTALL AIR CLEANER ASSEMBLY Installation

8. INSTALL FAN SHROUD Installation

9. INSTALL RADIATOR SUPPORT TO FRAME SEAL LH

10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque : 5.4 Nm (40 kgf-cm, 48 in-lbf)

11. ADD ENGINE COOLANT Service and Repair

12. CHECK FOR ENGINE COOLANT LEAKAGE Service and Repair

13. INSTALL V-BANK COVER

(a) Install the V-bank cover with the 2 nuts.

Torque : 7.5 Nm (76 kgf-cm, 66 in-lbf)

14. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY (for Pre Runner and 4WD Type)

(a) Install the engine under cover with the 4 bolts.

Torque : 30 Nm (306 kgf-cm, 22 ft-lbf)