Operation CHARM: Car repair manuals for everyone.

Disassembly





1GR-FE STARTING: STARTER (for 2WD and Pre-Runner): DISASSEMBLY

1. REMOVE STARTER YOKE ASSEMBLY





(a) Remove the nut, then disconnect the lead wire from terminal C.

(b) Remove the 2 through bolts.

(c) Pull the starter yoke and the armature out together.

(d) Remove the O-ring from the starter yoke.

2. REMOVE MAGNET STARTER SWITCH ASSEMBLY





(a) Remove the 2 screws, then remove the magnet starter switch.

(b) Remove these parts from the starter drive housing.









(c) Using a magnetic finger, remove the steel ball from the clutch shaft hole.





3. REMOVE STARTER BRUSH HOLDER ASSEMBLY





(a) Remove the 2 screws, then remove the end frame from the starter yoke.

(b) Remove the O-ring from the starter yoke.

(c) Using a screwdriver, hold the spring back and disconnect the 4 brushes from the brush holder.





(d) Remove the brush holder from the armature.

4. REMOVE STARTER ARMATURE ASSEMBLY