Operation CHARM: Car repair manuals for everyone.

Wavy Spring Washer

(See Rabbit, Jetta M-79-83 p. 38.7)

Wavy spring washer for 1st gear brake has been deleted. Apply shell has been lengthened as a result. 1st gear brake piston now has a ball valve.

FIGURE 1 - 1ST GEAR BRAKE PISTON, INSTALLING:




- lubricate with ATF

^ ball valve in piston (arrow 2) must line up with drilling in transmission housing (arrow 1)

FIGURE 2 - APPLY SHELL, INSTALLING:




^ a = 100.5 mm
^ drilling (arrow) must line up with ball valve on 1st gear brake piston

Note

Number of inner and outer splined plates used with this length apply shell is 3 each.

New piston with ball valve and apply shell with drilling may be installed in previous transmissions with following requirements:
^ do not use wavy spring washer
^ only use 3 inner and 3 outer splined plates

FIGURE 3 - FLAT GOVERNOR:




FIGURE 4 - GOVERNOR, IDENTIFICATION:




Code letters (listed below) are stamped on governor head. New type governors are used only with new type valve bodies (see pages 5, 7).

Transmission Valve Body Governor
Code Letters Code Lefters Code Letters
TF FL A
TH GK B

Note

New governor may only be used with new type valve body. Previous type governor may also be used with new valve body.

FIGURE 5 - GOVERNOR, REMOVING/INSTALLING:




1 - Clip
^ must be secure

2 - Governor cap 3 - Flat governor

4 - O-ring
^ always replace