Operation CHARM: Car repair manuals for everyone.

Case Cover, M/T





1 Clip (for release shaft)
2 Release shaft
- Removal
^ Remove clip (1), cover (8) and clip (7)
^ Pull out release shaft
3 Oil seal
- Fill space between lips with multi-purpose grease
- Extract using VW 681





- Installation of oil seal
^ With transmission installed: replace by removing release shaft





4 Release bearing
- Can be removed with transmission installed
5 Return spring





- Installation position





6 Clutch lever
- Fits release shaft in one position only
7 Clip
8 Cover (always replace)
- To remove: pierce and pry out





- Installation of cover





9 Oil filler plug (without magnet)
- Torque: 25 Nm (18 ft lb)
10 Transmission housing cover

NOTE:
- Vehicles with 1.8 or 1.9 liter engines: the needle bearing (11) and retaining bolt (12) were discontinued as of transmission number 28 013.
- Vehicles with 2.0 liter engines: the needle bearing and retaining bolt were discontinued as of transmission number 30 054.
- Only transmission housing covers without the needle bearing and retaining bolt are available as replacement parts.
- When a replacement housing cover is required, the needle bearing and retaining bolt are not to be installed.

11 Needle bearing





- Removal of needle bearing
^ A = Internal extractor 18.5-23.5 mm, e.g. Kukko 21/3 B
^ B = Counter support, e.g. Kukko 22/1





- Installation of needle bearing





12 Needle bearing retaining bolt
- Torque: 5 Nm (44 in lb)