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Refrigerator Unit Air Supply - Modification

89vw07

SUBJECT:

Refrigerator air supply modification (Dometic 182 models)
GROUP

76

NUMBER

89-01 August 4, 1989

MODEL(S):

Vanagon Camper 1980-present



Note

When troubleshooting an ignition problem on the refrigerator unit, verify spark and fuel are adequate prior to performing air supply modification

A refrigerator spare parts list, with ordering information, is supplied with each unit.

VW Parts Depots DO NOT carry Dometic refrigerator spare parts.
Air Pump Installed (Arrow)

Air Pump Removed (Arrow):




^ remove refrigerator

^ remove air pump assembly from refrigerator



^ disassemble air pump



^ drill out air outlet (arrow) of pump housing, using a # 40 drill bit (3.5 mm, approximately 9/64 in.)



^ disassemble air pump piston assembly

^ O-ring (arrow) is not part of original assembly



^ install O-ring (arrow)

^ O-ring may be obtained at local hardware or auto supply stores

^ reassemble air pump piston assembly with circlip in groove approximately mid-shaft

^ reassemble air pump



^ remove existing plastic air supply line (left arrow) with one-way check valve and discard

^ reinstall air pump (right arrow)


CAUTION Be careful not to puncture one way valve diaphragm.



^ drill out one-way check valve Volkswagen P/N: 055 131 101 at inlet and outlet (arrows) using a # 40 drill bit (3.5 mm approximately 9/64 in.)


CAUTION

Part numbers are for reference only. Always check with your Parts Department for latest information.




^ install replacement one-way valve between two lengths of 4 mm (approximately 5/32 in.) ID x 65 mm (2.5 in.) long, surgical tubing or equivalent (arrows)

Note

Be sure one-way valve is installed in proper direction.


CAUTION

To avoid pinching ignitor wire when reinstalling assembly, secure wire with tie wrap to rear of unit.




^ secure check valve to ignitor with tie-wrap (arrow)

^ reinstall refrigerator and check for proper operation


Labor operation:

Quality
Diag. Repair Check

7621510 --- 25 t.u. ---
Air supply modification*

*Does not include labor operation 7621110 - remove and install refrigerator.