Clutch Play Between K1 and K2

ADJUSTING CLUTCH PLAY BETWEEN -K1- AND -K2- 096 TRANSMISSION







Clutch play between -K1- and -K2-, adjusting
- To adjust clutch play install components without shim -8-.


1 - Transmission housing

2 - Axial needle bearing with washer
- Axial needle bearing faces towards small input shaft
- Washer faces toward -K3-


3 - 3rd and 4th gear clutch -K3- with pump shaft
- On transmissions from 01-1993 the -K3- clutch operates only 4th gear

4 - Axial needle bearing washer
- Lugs face toward axial needle bearing

5 - Axial needle bearing

6 - Axial needle bearing washer

7 - 1st to 3rd gear clutch -with turbine shaft

8 - Shim
- Do not install when adjusting clutch play
- 1 or 2 shims can he installed

9 - Reverse gear clutch -K2-


Determining shim -A-







A - Shim

1 - ATF pump

2 - Reverse gear clutch -K2-

3 - 1st to 3rd gear clutch -K1-

4 - 3rd and 4th gear clutch -K3-


Note:
On transmissions from O7-93, clutch -K3- operates only 4th gear.


- Calculating thickness of shim. Determine gap "x" and calculate shim thickness.

Gap x = a - b








Calculating "a":

- Place straightedge "A" onto transmission housing.
- Press -K1- down in direction of arrow and measure distance into -K1- with depth gauge "B".

Example:
Measurement 1 = 88.5 mm







- Measure with depth gauge "B" to pump flange on transmission housing.

Example:
Measurement 2 = 34.3 mm

Measurement 1 = 88.5 mm

- Measurement 2 = -34.3 mm
Calculated dimension "a" = 54.2 mm


= Dimension measured from pump flange/transmission housing into -K1-.







Calculating "b":

- Place straightedge -B- onto stator support (-arrow-) and measure with depth gauge -A- to gasket of pump flange.


Example:

Measurement = 70.5 mm

- Straight edge height = -19.5 mm
Calculated dimension "b" = 51.0 mm


Gap x = a - b

= 54.2 mm - 51.0 mm = 3.2 mm

- Determine size of shim according to table:






- Determine thickness of shims according to table

- Carry out clutch play check measurement after installing ATF pump.







Check measurement (clutch play)

- The clutch play cannot be measured until the AFT pump has been installed.

- Attach dial indicator holder to transmission housing and place dial indicator on turbine shaft with a preload of 1 mm.

- Move turbine shaft up and down and read axial play on dial gauge.



Specifications:
- mm. = 0.5 mm (0.020 in.)
- max. = 1.2 mm (0.047 in.)