Installation

Notes On Installing:

Installation is carried out in the reverse of the removal sequence, when installing, note the following:

Vehicles with Manual Transmission:
- Check clutch release bearing for wear, replace if necessary.
- Lightly grease clutch release bearing, release bearing guide sleeve and splines on input shaft with G 000 100.

All Vehicles:
- Check if dowel sleeves for centering engine/transmission are in the cylinder block, install if necessary.
- Place intermediate plate on dowel sleeves and secure at several points on cylinder block with a small amount of grease.
- Align engine mountings stress-free by rocking.
- Adjust accelerator cable. Adjustments
- Do not interchange fuel supply line (black) on junction piece and return line (blue) on fuel distributor.
- Install front exhaust pipe with Oxygen sensor probe and align exhaust system free of tension. Service and Repair
- Electrical connections and routing.
- Fill with coolant. Service and Repair

Vehicles with Manual Transmission:
- Check selector mechanism adjustment, adjust if necessary.

Vehicles with Automatic Transmission:
- Install selector cable on transmission, adjust if necessary:

All Vehicles:
- Top up hydraulic oil G 002 000 in reservoir.
- Start engine. Turn steering to full left and right locks. Check fluid level with engine running and wheels in straight-ahead position.
^ Fluid level: between Max. and Min. marking, if necessary top up hydraulic fluid.
- Check and if necessary adjust ignition timing.
- Check idle speed.
- Check headlight adjustment and adjust if necessary.