Front Door, Assembly Overview

Front Door, Assembly Overview

NOTE:
- To remove and adjust upper door hinges, instrument cluster must be removed.
- Bolts for door hinges must always be replaced after loosening.







1 - Door
2 - Door handle with backing plate
3 - Lock cylinder housing
4 - Cap
5 - Bolt
- 20 Nm

6 - Securing knob
7 - Locking rod
8 - Boot
9 - Bolt
- 20 Nm

10 - Lock plate
11 - Door lock
12 - Bowden cable
13 - Interior release handle
14 - Bolt
- M8 X 28
- 20 Nm + 1/4 turn. (90°).
- Always replace bolts after loosening.

15 - Bolt
- Only this bolt must be Removed to remove door from hinge.
- M8 X 28
- 20 Nm + 1/4 turn. (90°).
- Always replace bolts after loosening.

16 - Door hinge with door arrester
- Hinge is divided.

17 - Bolt
- M8 X 28
- Installed from vehicle interior.
- Remove lower A-pillar trim.
- 20 Nm + 1/4 turn. (90°).
- Always replace bolts after loosening.

18 - Bolt
- M8 X 28
- 20 Nm + 1/4 turn. (90°).
- Always replace bolts after loosening.

19 - Bolt
- M8 X 28
- 20 Nm + 1/4 turn. (90°).
- Always replace bolts after loosening.

20 - Cap
21 - Set screw
- 23 Nm

22 - Door hinge
- Hinge is divided.

23 - Bolt
- M8 X 22
- Installed from vehicle interior.
- To loosen or tighten bolt, remove and install instrument panel.
- 20 Nm + 1/4 turn. (90°).
- Always replace bolts after loosening.

24 - Bolt
- M8 X 28
- 20 Nm + 1/4 turn. (90°).
- Always replace bolts after loosening.