Differential Output Shaft: Service and Repair

5 Speed Manual 02J

Flanged shaft of seals, replacing
Transmission installed
- Observe general repair instructions.

Special tools and equipment





- VW 771 Multi-purpose tool
- VW 771/37 Puller hooks





- 3106 Drift

Removing
- Before replacing left-side oil seal:
- Remove drive shaft.
- Before replacing right-side oil seal:
- Turn steering to right onto full lock stop.
- Remove drive shaft protective cap from engine, if installed.
- Disconnect drive shaft from flanged shaft.
- Tie up drive shaft as high as possible. Do not damage paint on drive shaft.
- Place drip tray underneath.





- Remove flange shaft cone-head bolt.
- Remove flange shaft with spring.





- Pull out seal.

Notes:
- Do not damage sleeve, otherwise leaks Will occur.
- Replace sleeve if damaged. Refer to Case, M/T.

Installing





- Drive seal into sleeve onto stop. Do not tilt seal.
- Fill space between sealing lips with G 052 128 A1 grease.
- Insert flange shaft.
- Install cone-head bolt into flange shaft threaded piece.
- Install left-hand drive shaft or attach right-hand drive shaft to flange shaft.
- Install drive shaft protective cover if necessary.
Drive shaft protective cover to engine 35 Nm
- Top up transmission oil.