Section D
Section D - 2.8 Liter Engine in EuroVan/RialtaIMPORTANT:
- If the vehicle has a MIL light on, the diagnostic trouble codes (DTCs) must be checked
- Only cylinder misfire DTCs related to ignition coil malfunction are covered by this service action. Any other checking, diagnosis or repairs are not part of or covered under this service action
- If applicable, connect VAS5051 and check DTCs
- Open hood and remove T30 torx screws securing engine cover and remove engine cover
- Remove screws -2- and remove radiator grille -A-
- Remove left and right turn signal lights
- Remove screws -4- and -5-
- Use special hook tool 3370 -6- and pull trim panel -B- off guide tabs -3- on left and right sides
- Remove lock carrier bolts -1- on left and right sides
- Pivot the lock carrier -3- with radiator in the forward direction -arrow-
- Attach latch tool T10253 -2- between lock carrier -3- and mounting panel for headlight -1- on both left and right sides using bolts -4-
NOTE: Each holding tool is marked "R" for right side or "L" for left side
- Disconnect connectors -arrows- from all ignition coils
NOTE: Only ignition coils that are not one of the production levels shown on Page 2 "Parts Information" must be replaced
- Using Puller T10095, remove ignition coils
CAUTION: USE OF TOOL T10095 IS REQUIRED TO AVOID DAMAGING THESE SENSITIVE COMPONENTS
- Install new ignition coils (022 905 100C/F/J) by pressing into cylinder head by hand only
IMPORTANT:
- Do not use any object to tap ignition coil into position
- Do not twist ignition coil when installing
- Reconnect connectors to ignition coils
- Remove latch tool T10253
- Pivot the lock carrier with radiator back into position
- Secure lock carrier with bolts -1- on left and right sides and tighten to 10 Nm (7 ft. lbs.)
- Reinstall engine cover and secure with T30 Torx screws
- If the MIL light was on and cylinder misfire DTCs were present, printed and erased, use VAS5051 and set engine readiness code
- Attach a copy of print out for diagnostic log (showing cylinder misfire DTCs) and readiness code "Test Complete" to repair order
NOTE: Readiness code setting is not related to this action when other components related to the MIL light are diagnosed and repaired
- Destroy and properly dispose of removed ignition coils