Operation CHARM: Car repair manuals for everyone.

Input & Pinion Shafts, Diff & Selector Rods, Dis/Assembling







Input shaft, output shafts (pinion shafts), differential and selector rods, disassembling and assembling
1 - Output shaft for 1st-4th gear
^ Installation position, Refer to Fig. 1
2 - Selector rod with selector fork 1st and 2nd gear
^ Installation position, Refer to Fig. 2
3 - Selector rod with selector fork for 3rd and 4th gear
^ Installation position, Refer to Fig. 2
4 - Output shaft for 5th, 6th and reverse gear
^ Disassembling and assembling 35-54
^ Installation position, Refer to Fig. 1
5 - Selector rod with selector fork for 5th and 6th gear
^ Installation position, Refer to Fig. 2
6 - Reverse gear selector fork
^ Installation position, Refer to Fig. 2
7 - Input shaft
8 - Reverse shaft
9 - Thrust washer
10 - Bleeder
^ Bolt to slave cylinder pipe
11 - Bolt, 12 Nm
^ Self-locking
^ Always replace
^ Installed in transmissions from date 06 04 0
12 - Locking plate
^ Secures outer race/taper roller bearing for input shaft
^ Installed in transmissions from date 06 04 0
13 - Clutch housing
^ Transmissions from 06 04 0, with additional threaded hole for bolt -item 11 - and recess for locking plate -item 12 -
14 - Input shaft oil seal
15 - 0-ring
^ Always replace
^ Pull onto pipe pipe/hose connection
^ Moisten with brake fluid before installing
16 - Slave cylinder with release bearing
17 - Hex bolt, 12 Nm
^ Quantity 3
^ Always replace
18 - Cone head bolt, 25 Nm
19 - Flange shaft with spring
20 - 0-ring
^ Always replace
21 - Speedometer sensor
22 - Hex bolt, 12 Nm
^ Always replace
23 - Differential
^ Disassembling and assembling





Fig. 1 Installation position of output shafts (pinion shafts) in transmission
1 - Output shaft for 5th/6th and reverse gear
2 - Input shaft
3 - Output shaft for 1st-4th gear
4 - Differential





Fig. 2 Installation position of complete selector mechanism in transmission
1 - 3rd and 4th gear selector fork
2 - 1st and 2nd gear selector fork
3 - Reverse gear selector fork
4 - 5th and 6th gear selector fork
5 - Selector shaft
The lower selector shaft mounting -arrow- is bolted to the cover plate.