Transporting the Transmission
Transporting the transmission
^ Bolt transmission lifting device 3336 to clutch housing.
^ Set support beam on sliding piece with locking pin (arrow).
No. of holes visible = 6
^ Take transmission out with workshop crane and transmission lifting device 3336.
^ Lower transmission.
Installing
^ Clean input shaft splines and lightly grease with G000 100 grease.
The clutch plate must be able to slide lightly back and forth on the input shaft.
^ Check whether dowel sleeves for aligning engine/transmission are installed in cylinder block and install if necessary.
^ Make sure that intermediate plate is correctly positioned on engine.
^ Bolt support rail T10036 to both pendulum support securing holes on subframe (arrows).
^ Install support 3300 A so that it is almost touching assembly mounting and secure (arrows).
^ Press engine forward carefully.
Note: Do not damage power steering line.
Set up transmission support 3282 with adjustment plate 3282/27 to install transmission 02M.
^ Align arms of transmission support according to holes in adjustment plate.
^ Bolt support elements -A-, as illustrated, on adjustment plate.
^ Place transmission on transmission jack.
^ Align adjustment plate and transmission parallel with one another.
^ Place transmission jack under vehicle. Arrow symbol -B- on adjustment plate points to front of vehicle.
^ Secure transmission to transmission support 3282 with bolt -A-.
^ Incline transmission to left via spindles of transmission mounting 3282.
^ Install transmission.
Note: Do not damage power steering line.
^ Install lower rear engine/transmission connecting bolt (arrow-A-).
^ Install lower engine/transmission securing bolts.
^ Remove pressing device 3300 A (arrows).
^ Remove bolts -A- and remove support rail T10036.
^ Install gate selector cable -A- with relay lever in direction of arrow.
^ Install left mount -1- on transmission -arrows-.
^ Align engine/transmission in installation position.
^ Install new hex bolts (arrows) for left assembly mounting -2- in mount -1-.
^ Install new hex bolts (arrows) for right assembly mounting in engine mounting.
WARNING! Do not remove support bar 10-222A until the bolts securing the left and right assembly mountings have been tightened to torque setting.
^ Install pendulum support (arrows -A- and -B-).
^ Install drive shafts to transmission.
Install starter and secure with lower bolt.
^ Install retainer for power steering line on starter and on transmission.
^ Install upper engine/transmission securing bolts.
^ Tighten upper engine/transmission securing bolts to prescribed torque.
^ Install Ground strap at upper engine/transmission securing bolt.
^ Attach connector to speedometer sensor (arrow).
^ Push line/hose in direction of arrow and press down clamp (arrow).
^ Remove special tool 3094.
^ Install upper securing bolt on starter.
^ Install cable retainer -A- on starter (arrow 3).
^ Attach connectors for starter (arrow -1-) and back-up light (arrow -2-).
^ Install cable support bracket on transmission (arrows) and tighten bolts to torque setting.
^ Install gear selector cable -B- with transmission selector lever (arrow -2-)
^ Tighten hex nut -arrow 2- to prescribed torque.
^ Secure gate selector cable -A- with relay lever using lock washer (arrow -1 -).
^ Install power steering line (arrow -3-).
^ Install battery carrier.
^ Install complete air cleaner housing by tightening bolts -4- and -5-.
^ Install intake hose -1-.
^ Attach connector -2- and hose -3- to Mass Air Flow sensor.
^ Install battery.
Note: Note radio coding for vehicles with coded radio.
^ Check transmission oil
^ Bleed clutch system.
^ Adjust gear selector mechanism.
^ Install engine cover.
^ Install insulation tray below engine/transmission, if so equipped.