Operation CHARM: Car repair manuals for everyone.

Planetary Drive



Planetary drive, 01V, 5 SPD. A/T





2. Shaft
^ Checking contact surface and brass sleeve of shaft for wear
^ Checking splines

3. Ring gear
^ Checking splines of planetary drive, replace planetary drive if splines are damaged

4. Angle washer
5. Axial needle bearing
6. Thrust washer
7. Planetary carrier
^ Checking contact surfaces of shaft for wear
^ Checking splines of planetary drive, replace planetary drive if splines are damaged
^ Checking axial and radial play of planetary gears





Checking contact surface and brass sleeve of shaft for wear
^ Check contact surfaces of brass sleeve - arrow 2 - at inside of shaft and contact surface at outer circumference - arrow 1 - for wear.
^ Contact surfaces must not be heavily scored and/or show blue discoloration.
^ Replace shaft if necessary.

If no blue discoloration and only small grooves are detected, proceed as follows:
^ Sandpaper (600 grit, oiled) contact surface 1 to 2 times.
^ Carefully wipe off with a clean rag and check contact surface.
^ Contact surfaces must now be like new.

If scores cannot be removed in this manner:
^ Replace shaft.





Checking contact surfaces of shaft planetary carrier "III" for wear
^ Check contact surfaces - arrows - of shaft for wear.
^ Contact surfaces must not be heavily scored and/or show blue discoloration.
^ Replace planetary drive if necessary.

If no blue discoloration and only small grooves are detected, proceed as follows:
^ Sandpaper (600 grit, oiled) contact surface 1 to 2 times.
^ Carefully wipe off with a clean rag and check contact surface.
^ Contact surfaces must now be like new.

If scores cannot be removed in this manner:
^ Replace planetary drive.





Checking axial and radial play of planetary gears
^ Check axial play of planetary gears - arrow A -.
^ Axial play wear limit: 0.4 mm.
^ Check planetary gears for radial play - arrow B -.
^ Planetary gears must not show radial play.
^ Replace planetary carrier "III" if necessary.