Drive Axle with Triple Roller Joint AAR2600i Assembly Overview
Drive Axle with Triple Roller Joint AAR2600i Assembly Overview
1 Outer Constant Velocity Joint
• Replace only as complete unit
• Removing => [ Removing Outer Constant Velocity
Joint ] Drive Axle With Triple Roller Joint AAR2600i
• Installing: Drive onto shaft with plastic hammer until compressed circlip seats.
• Checking, refer to => [ Outer CV Joint, VL90 and VL100 Checking ] Outer CV Joint, VL90 and VL100 Checking
2 Bolt
• Always replace after removal
• Hex head bolt = 200 Nm plus an additional 180° turn
• Twelve-point bolt = 70 Nm plus an additional 90° turn
• M16 x 1.5 x 80
Vehicle must not be standing on its wheels when loosening or tightening
3 Right Drive Axle
4 Left Drive Axle
5 Clamp
• Always replace after removal
• Tensioning => [ Tensioning clamp on small diameter ] Drive Axle With CV Joint VL90 and VL100
6 CV Boot
• Check for tears and scuffing
• Material: polyelastomer
7 Clamp
• Always replace after removal
• Tensioning => [ Tightening Hose Clamp on Outer
Joint ] Drive Axle With CV Joint VL90 and VL100
8 Dished Washer
• Installed position => [ Installed Location of Spring
Washer and Thrust Washer on Outer Joint ] Drive Axle With Triple Roller Joint AAR2600i
9 Thrust Washer
• Installed position => [ Installed Location of Spring
Washer and Thrust Washer on Outer Joint ] Drive Axle With Triple Roller Joint AAR2600i
10 Securing Ring
• Always replace after removal
• Insert in shaft groove
11 Clamp
• Always replace after removal
• Tension using hose clamp pliers (V.A.G 1275)
12 Protective Joint Boot for Triple Roller Joint
• Check for tears and scuffing
13 Clamp
• Always replace after removal
• Tension using hose clamp pliers (V.A.G 1275)
14 Securing Ring
• Always replace after removal
15 Joint Piece
16 Securing Ring
• Always replace after removal
• Insert in groove on shaft using circlip pliers ( VW 161 A)
17 Triple Roller Star with Rollers
The chamfer - arrow - points to drive axle splines.