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Drive Axle with Triple Roller Joint AAR2600i Assembly Overview






Drive Axle with Triple Roller Joint AAR2600i Assembly Overview





1 Outer Constant Velocity Joint

Replace only as complete unit

Removing => [ Removing Outer Constant Velocity
Joint ] Drive Axle With Triple Roller Joint AAR2600i

Installing: Drive onto shaft with plastic hammer until compressed circlip seats.

Checking, refer to => [ Outer CV Joint, VL90 and VL100 Checking ] Outer CV Joint, VL90 and VL100 Checking

2 Bolt

Always replace after removal

Hex head bolt = 200 Nm plus an additional 180° turn

Twelve-point bolt = 70 Nm plus an additional 90° turn

M16 x 1.5 x 80

Vehicle must not be standing on its wheels when loosening or tightening

3 Right Drive Axle

4 Left Drive Axle

5 Clamp

Always replace after removal

Tensioning => [ Tensioning clamp on small diameter ] Drive Axle With CV Joint VL90 and VL100

6 CV Boot

Check for tears and scuffing

Material: polyelastomer

7 Clamp

Always replace after removal

Tensioning => [ Tightening Hose Clamp on Outer
Joint ] Drive Axle With CV Joint VL90 and VL100

8 Dished Washer

Installed position => [ Installed Location of Spring
Washer and Thrust Washer on Outer Joint ] Drive Axle With Triple Roller Joint AAR2600i

9 Thrust Washer

Installed position => [ Installed Location of Spring
Washer and Thrust Washer on Outer Joint ] Drive Axle With Triple Roller Joint AAR2600i

10 Securing Ring

Always replace after removal

Insert in shaft groove

11 Clamp

Always replace after removal

Tension using hose clamp pliers (V.A.G 1275)

12 Protective Joint Boot for Triple Roller Joint

Check for tears and scuffing

13 Clamp

Always replace after removal

Tension using hose clamp pliers (V.A.G 1275)

14 Securing Ring

Always replace after removal

15 Joint Piece

16 Securing Ring

Always replace after removal

Insert in groove on shaft using circlip pliers ( VW 161 A)

17 Triple Roller Star with Rollers

The chamfer - arrow - points to drive axle splines.