Roof Insulation and Reinforcement

Roof Trim

Roof Insulation and Reinforcement

Removal

- Remove headliner. Refer to => [ Headliner ] Headliner

• A Lupo is shown as an example in the following illustrations. Removal and installation of insulation/reinforcements is same in Golf.

- Cut roof insulation/reinforcements - 1 - in direction of travel in strips approx. 6 cm wide - 2 - using a carpet knife.

- Pull off strips - 2 - from roof.

- Cut back adhesive residue - 3 - using electric cutter (V.A.G 1561 A) and cutting blade (V.A.G 1561/20) - 4 -.

• If paint was damaged while removing roof insulation/reinforcements, paint damage must be repaired.





Installation

• Processing instructions of adhesive must be observed when installing roof insulation/reinforcements.

- Apply adhesive D 190 MKD A3 to insulation/reinforcements using cartridge gun (V.A.G 1628).

- Apply adhesive in beads on insulation/roof reinforcement.

- Dimension - a - = 58 ± 2 mm

- Dimension - b - =25 ± 5 mm

- Transport roof insulation/reinforcements into vehicle through rear lid and press on to roof over the entire surface.