Operation CHARM: Car repair manuals for everyone.

Fuel Filler Door Unit







Fuel Filler Door Unit

Removing

- Remove the fuel cap.

- Roll the rubber grommet - 1 - off the fuel tank filler neck - 2 -.






- Remove the bolt - 3 -.

- Unlock the retainer on bottom of the fuel filler door unit - arrow 1 - on the right side using the trim removal wedge (3409) - A -.






- Unlock the rest of the retainers using the trim removal wedge (3409) in the specified sequence: - arrows 2 through 4 -.

- Remove the fuel filler door unit and the water drain hose from the side panel.

Installing






- Insert the water drain hose - 4 - through opening in tank flap unit - 3 - and pull it through until it stops.

- Insert the water drain hose - 4 - between the wheel housing and the wheel housing liner in the side panel.

- Swivel the fuel filler door unit - 3 - starting on the hinge side into the side panel - arrow a -.

- Push the fuel filler door unit into the side panel - arrow b -. Make sure the hooks latch properly into the side panel.

- Tighten the bolt - 2 -.

Bolt - 2 - tightening specification: 1.5 Nm.

- Pull the rubber grommet - 3 - over the fuel tank filler neck - 1 -.

Check correct function of unlocking components.