Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Windshield Assembly Overview







Windshield Assembly Overview






1 Windshield

Removing, refer to => [ Windshield, Removing ] Windshield, Removing

Installing, refer to => [ Windshield, Installing ] Windshield, Installing

2 PUR adhesive sealant

Bead diameter: - Width b - = 7.5 mm - Height a - Height = 12 mm (including the precoating, residual material on the window and the window flange)

Minimum curing time, refer to => [ Minimum Curing Time ] Minimum Curing Time

3 Body flange

Paint damage, repairing, refer to => [ Paint Damage, Repairing ] Paint Damage, Repairing

4 Gap dimension

Must be the same on the left and right sides

5 Gap dimension

Must be even

6 Window adjuster

443 845 631 A

7 Retainer

Is a part of the windshield

8 Plenum chamber cover

Must only be pulled out of binding profile by hand.

Removing and Installing, refer to => [ Plenum Chamber Cover ] Plenum Chamber Cover

9 Adhesive bead end

Apply the adhesive bead in this area