Operation CHARM: Car repair manuals for everyone.

M46

5972 Fixture:





1. Position transmission and fixture P/N 5972 assembly on lifting device. Fixture in rear position to secure transmission rigidly on fixture.

5972 Fixture:





2. Install transmission. Check that throw-out bearing is correctly positioned in fork. Raise transmission. Turn transmission to be free from propeller shaft when pushing it in from rear. Install two lower bolts at bell housing. Remove fixture and lifting device.





3. Install:
- Starter motor and tighten retaining bolts
- Front exhaust pipe bracket. Two bolts at bell housing, one nut at exhaust pipe.
- Remaining bolts for bell housing.
- Rubber rings for front muffler.





4. As appropriate:
- Attach clutch cable. Hook on return spring.
- Install bracket for rubber cushion.





5. Install cross-member assembly.





6. Install:
- Propeller shaft to transmission drive flange.
- Speedometer cable.





7. Inside vehicle: Install rubber ring and plastic bushing.





8. Inside vehicle: Check that sound deadening material is correctly positioned.





9. Inside vehicle: Install gearshift lever. Install retaining ring.





10. From under vehicle: Attach gearshift rod to gearshift lever. Push pivot pin into position and install locking screw.





11. Install reverse detent plate.





12. Adjust clearance for reverse gear detent. Engage 1st gear and adjust clearance between detent plate and gear shift lever. Correct clearance 0.5-1.5 mm (0.020-0.060). Then engage 2nd gear and recheck clearance.





13. Install red and yellow wire in connector.





14. Install connectors for overdrive. Then install panel on center console right side.





15. Install connector for back-up light. Then install panel on center console left side.





16. Install gearshift lever cover.





17. Connect battery ground cable.