Operation CHARM: Car repair manuals for everyone.

40000 MI or 64000 KM

Lubricate
    Body and Frame
Reset
    Service Reminder Indicators
      Reset Service Indicator
Clean
    Antenna
      Clean and lubricate.
Check
    Brakes and Traction Control
      Check thickness of pads & linings, check condition of hoses & lines, check power booster, check parking brake cables & adjust.
    Brake Pad
      1991 MY
Tighten/Torque
    Turbocharger
      Turbo to exhaust nuts.
Adjust
    Wheel Bearing
      240 Series.
    Throttle Valve Cable/Linkage, A/T
    Throttle Cable/Linkage
      1986-88 gas; with accelerator pedal fully depressed, distance between cable housing and clip on cable should be 50.4-52.6 mm (1.98-2.07").
Inspect
    Wiper and Washer Systems
    Universal Joint, Drive/Propeller Shaft
    Tires
      Check pressure, tread depth and wear pattern.
    Suspension Strut / Shock Absorber
      240 Series.
    Steering and Suspension
      240 Series.
    Power Steering Fluid
    Lighting and Horns
    Fuel Supply Line
    Fluid - M/T
    Fluid - Differential
      1986-90; except 1989 models with Regina Bendix injection, 1990 700 series.
    Exhaust System
    Cooling System
    Coolant
    Clutch Pedal Assembly
      Clutch Pedal Free Play.
    Brake Fluid
    Battery
    Accessories and Optional Equipment
Replace
    Oil Filter, Engine
    Fluid - A/T
      1987-91; except models with AW30-40 transmission.
    Engine Oil
Bleed
    Fuel Filter
      Diesel; Drain fuel filter.