Operation CHARM: Car repair manuals for everyone.

A/C - Climate Control System Cleaning

Retailer Technical Journal 19292

Climate control system, cleaning

Date: 10-07-2008

Reference:

VIDA, Special Tools Bulletin 163

Retailer Technical Journal 17865

Note!
If using a printed copy of this Retailer Technical Journal, first check for the latest online version.

NOTE!
THIS DOCUMENT SUPERSEDES THE PREVIOUS RETAILER TECHNICAL JOURNAL (RTJ) 19292, DATED 6-23-2008. THE OPERATION TIME FOR C30, S40, V50 AND C70 HAS BEEN INCREASED TO 0.4 HRS; ALSO ADDED, IS INFORMATION CONCERNING THE REMOVAL / REINSTALLATION OF THE ACCELERATOR PEDAL ON C30, S40, V50, AND C70. PLEASE UPDATE YOUR FILES.





AFFECTED VEHICLES:

DESCRIPTION:

A new tool and cleaning treatment designed to disinfect the climate system has been introduced. Should a customer report a climate system odor, the following should be treated, checked, and replaced. Included in this document is information related to the tool, treatment, and how to locate the instructions for use.

- Ensure the odor is not from some other source and all other A/C system checks have been completed. (No water standing underneath the floor carpets.)

- There are no refrigerant leakages (not PAG oil causing the odor).

- Climate housing drain hose is installed correctly, not clogged - drains sufficiently.

- Aircomatic treatment; tool and treatment agent listed.

- After the treatment is completed; replace the climate system (pollen) filter.

- Engage the Afterblow function on applicable vehicles, instructions for afterblow engagement can be found in RTJ 17865.





NOTE:
At the time of this writing, afterblow is applicable to these vehicles:





MATERIAL:





TOOLS:





SERVICE:

To complete the treatment with the Aircomatic unit and cleaning agent, see VIDA instructions.

IMPORTANT:
See Accelerator Pedal Removal / Installation; C30, S40, and C70 for information specific to C30, S40, V50, and C70.

NOTE:
At the time of this writing, not all vehicles / model years are included in VIDA 2008 C. Additional vehicles will be added with new versions of VIDA. The general instructions apply to all vehicles.

- Vehicle Profile / choose the appropriate vehicle - select OK

- Information

- Cleaning, Inspection and Adjustment

- 8 Body and Interior

- 87 Climate units

- 870 general

- Climate control system, general

- Climate control system, cleaning

IMPORTANT:
This treatment is designed to last 6 - 12 months, and may need to be completed again sometime in the future.

As noted in VIDA: "An odor is present for a few days after cleaning, which is usual". The odor is of a perfume type and be sure to advise the customer of this.

Accelerator pedal Removal / Installation; C30, S40, V50, and C70

In order to remove / replace the climate system (pollen) filter on C30, S40, V50, and C70 vehicles, the accelerator pedal needs to be removed / reinstalled. While removing the pedal, the bolts (studs) used to hold the accelerator pedal assembly in place may become loose when the "compressed nuts" are removed by the technician. The installation process of the bolts (studs) was modified to reduce the possibility of this from the following chassis numbers; S40-92141 / V50-91193. The nuts holding the accelerator pedal changed from compressed nuts to "regular" M6 nuts from the following chassis numbers; 544-276806 / 545-291234 / 542-14430.

IMPORTANT NOTE:
Many of the bolts (studs) loosened from their mounts have been caused by the use of pneumatic tools (i.e. air ratchets). Regardless of the chassis number or production modifications, pneumatic tools should never be used to remove / install the accelerator pedal mounting nuts!

During accelerator pedal reinstallation, any previously installed compressed nuts should be replaced with regular M6 nuts, P/N 985919 (x3).





WARRANTY CLAIM INFORMATION