Body - PUR Bond(R) Window Bonding
CarsAll models
1992-
Section:
8
Group:
84
No.:
0033
Year:
04
Month:
04
Vehicles involved:
All with PUR bonded windows
PUR bonded windows, new adhesive kit
Background
This Service Bulletin describes the specifications of the type of adhesive which must be used on the body flange when bonding windows. Other adhesive kit replacements are also described.
The quantity of adhesive has been reduced from 580 ml (19.61 fl oz) to 450 ml (15.22 fl oz). This amount is the required amount to be applied.
Materials
Glass and weather-strip for windshield and rear windshield
Application of the PUR adhesive
Information 1
Note!
When bonding windows, only Volvo PUR adhesive must be used. This PUR adhesive is continually tested to satisfy Volvo's demands on the vehicle in the aftermarket environment.
Note!
The adhesive must cure for three hours before the vehicle can be driven away.
Vehicles with a driver's airbag (SRS) and/or passenger airbag (SRS) must be bonded using 2-component adhesive.
If it is suspected that the window has been bonded using non-approved Volvo adhesive, the adhesive must be removed.
Adhesive bed requirements 2
When applying PUR adhesive to the body flange, a PUR adhesive bed is required. See the illustration.
The following apply to the S40/V40/C70/S70/V70 (-00)/V70 XC (-00)/S60/V70 (00-)/V70 XC (01-)/XC70/S80/XC90:
A = min. 13 mm
B = mm. 7 mm
The following apply to the 850:
(Use the blue pipe supplied with the kit. Alternatively cut a pipe as follows.)
A = min. 18 mm
B = mm. 7 mm
Hint:
If the old PUR bed is complete and is a maximum of 4 mm high, it does not need to be cut further. Reduce the application of adhesive to achieve dimension A.
Note!
The amount of adhesive in the kit is sufficient for all Volvo models, even with clean body flanges.
Glass cleaner 3
Glass activator, P/N 1161514 (yellow top) have been replaced by glass cleaner, P/N 1161653.
Primer for glass 4
Glass primer, P/N 1161515 (green top) have been replaced by primer, P/N 1161652 (marked green).
The primer must always be applied to the window.
Shake before use.
Allow the primer to dry for 10 minutes.
Activator for plastic and PUR 5
PUR/RIM activator, P/N 1161517 (blue cap), is replaced by activator, P/N 1161662 (marked blue).
The activator is applied to the plastic housing to ensure the bonding of the PUR adhesive. E.G. (rear windshield on the 854 and S70).
If the old adhesive bed has been exposed/opened for more than 8 hours, it must be treated with activator before bonding.
Shake before use.
Allow the primer to dry for 10 minutes.
Enamel primer 6
Enamel primer, P/N 1161516 (red cap), has not changed.
Applied for adhesion on painted body flanges.
Shake before use.
Allow the enamel primer to dry for 10 minutes.