Operation CHARM: Car repair manuals for everyone.

Checking Drive Status, Seat

ZA Fault-tracing information

Condition
No diagnostic trouble codes (DTCs)

The fault is permanent.

Possible source




- Contact resistance in terminals.
- Open-circuit on wiring to motors 1, 3, or 4.
- Defective motor 1, 3 or 4.
- Defective drive gear.
- Defective drive cable.

Power seat with memory, additionally:
- Defective control module.

Fault symptom(s)
- Seat will not move forward/backward.
- Seat will not adjust for height.

- Fault-tracing begins at ZB.

ZB. Checking drive status, seat

ZB1 Conditions
This fault-tracing procedure assumes that there are no faults detected in the control panel.

Has fault-tracing been carried out on the control panel ?

Yes:
- Seat with memory: ZB2
- Seat without memory: ZB5

No:
- Carry out fault-tracing on the control panel in accordance with the Symptom Table. Symptom Table

ZB2 Check activation




- Ignition OFF.
Run the power seat adjustment forward/backward and for front edge/rear edge adjustment in both directions using the control buttons.

Are the seat adjustment functions for forward/backward and seat height front/rear edges operating correctly?

Yes:
- Fault not found

No:
- ZB3

ZB3 Checking the control module




- Ignition OFF.
- Remove seat from car.
- Connect adapter cables to the seat in accordance with Wiring Up Procedure. Wiring Up For Voltage Measurement

Connect a voltmeter between ground and the respective position in the black 14-pin connector C, for the function as listed below:

- C:1, seat adjustment forward
- C:2, seat adjustment backward
- C:3, seat rear edge vertical adjustment upward
- C:4, seat rear edge vertical adjustment downward
- C:5, seat front edge vertical adjustment upward
- C:6, seat front edge vertical adjustment downward

Activate the respective functions using the control buttons.

The voltmeter should read battery voltage when the function is activated.

If reading is OK:
- ZB5

If reading is incorrect:
- ZB4

ZB4 Replace component




Try a new control module.

Then continue with:
- ZB12

ZB5 Checking motor




- Ignition OFF.
- Cabling in accordance with Wiring Up Procedure. Wiring Up For Voltage Measurement

- Remove the motor being tested from the drive gear.

Activate the motor to be tested using the control buttons.

Is the motor working ?

Yes:
- ZB7

No:
- ZB6

ZB6 Replace component
Try a new motor.

Then continue with:
- ZB12

ZB7 Checking drive cable operation




- Ignition OFF.
- Cabling in accordance with Wiring Up Procedure. Wiring Up For Voltage Measurement
- Disconnect the drive cable from the drive gear.
- Reinstall drive cable on motor.

Activate the motor being tested with the control button for the seat.

Check the drive cable. The drive cable should turn.

If reading is OK:
- ZB9

If reading is incorrect:
- ZB8

ZB8 Replace component




Try a new drive cable according to
- HHG. Right cable to seat center motor
- HHH. Left cable to seat center motor
- HHI. Right cable to seat rear motor
- HHF. Right cable to seat front motor

Then continue with:
- ZB12

ZB9 Checking drive gear




- Ignition OFF.
Check the drive gear by adjusting the seat manually using the crank 340 6731.
Is the drive gear working ?

Yes:
- ZB11

No:
- ZB10

ZB10 Replace component
Try a new drive gear.

Then continue with:
- ZB12

ZB11 Checking drive cable length




- Ignition OFF.
Measure distance between sheath sleeve and cable end. The wire should stick out at least 10 mm (0.4 in.).

If reading is OK:
- Fault not found

If reading is incorrect:
- ZB8

ZB12 Verification





Hint: After carrying out the repair, check that the fault has been remedied as follows:
- Ignition OFF.
- Reinstall components, connectors etc.
Run the power seat adjustment forward/backward and for height adjustment front edge/rear edge in both directions using the control buttons.
Are the seat adjustment functions for forward/backward and seat height front/rear edges operating correctly?

Yes:
- Fault corrected

No:
- ZB13

ZB13 Fault-tracing information
The verification result shows that the fault persists.

Do you want to exit fault-tracing ?

Yes:
- Fault not corrected

No:
- ZB1