Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la
If it fails: lemon-manuals.org.ua

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System Specifications














Cylinder Head Bolts





Install new bolts
First pass 20 Nm
Second pass 60 Nm
Final pass Tighten 130°

Cylinder Head Inspection (Maximum out-of-true)





Front-rear 0.50 mm
Lateral 0.20 mm
Cylinder head height 129.0 ± 0.05 mm
Maximum machining 0.30 mm

Camshaft Cover Screws





First pass: Install the camshaft cover
Second pass: Install press tools 999 5454
Third pass: Tighten cover screws alternately, keeping it parallel to cylinder head
Final pass: Tighten screws from middle and outwards

Intake Manifold Removal and Replacement

Exhaust Manifold Removal and Replacement

Camshaft Pulley/Gear Assembling the Belt Drive