Non-Triggered SRS Components, Destruction

Non-triggered SRS components, destruction

Special tools:
951 2944 Disarm. equipm.for Suppl.Restraint Syst. 951 2944 Disarm. Equipm. For Suppl. Restraint Syst.

Note! The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the essential information in the illustrations is always correct.

Preparatory work (for all methods)

Important information

Warning! Read through the background and safety regulations for this method. See Discarding pyrotechnic components Discarding Pyrotechnic Components.

Preparing the mounting fixture

Fill the plastic container in the fixture completely with water to maximize stability.
Position the fixture with the mounting grooves up.

Install suitable mounting brackets in suitable grooves on the fixture without tightening.
Select a groove in the fixture so that upon installation the airbag is centered as much as possible in the fixture. This is to avoid the risk of overturning.

Method contents

This method consists of:
- destruction
- destruction
- destruction
- destruction
- destruction.

Driver's side airbag (SRS), destruction

Special tools:
951 2944 Disarm. equipm.for Suppl.Restraint Syst. 951 2944 Disarm. Equipm. For Suppl. Restraint Syst.

Preparatory work

Installation of driver's side airbag (SRS) in mounting fixture

Warning! Use personal protection equipment. See Discarding pyrotechnic components Discarding Pyrotechnic Components.

Position the airbag so that it is filled upward when discharged. See illustration.
Screw the airbag into its normal screw mounting on the mounting brackets. Tighten the screws.
For airbags installed with snap catches, the studs that snap the airbag in place must be removed.
The airbag can then be screwed into the mounting brackets in the screw mountings of the studs. Tighten the screws.
Screw the mounting brackets into the fixture. Tighten the screws.

Destruction of single stage driver's side airbag (SRS)

Installation of adapter cable to driver's side airbag (SRS)

Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.
Select the correct adapter cable for the airbag.
Connect the adapter cable to the airbag. Check that it is properly connected.

Warning! Remove all loose objects on, or directly connected to, the airbag.

Connecting cables to the driver's side airbag (SRS)

Insert the key and turn it to position 1.
Destroy the airbag by connecting the rocker switch and push-button.
Turn the key to position 0.
Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.

Warning! Destruction generates heat. Use a pliers for removal.

If the adapter cable is still connected, detach it from the airbag immediately after destruction. Use gloves so as not to burn your hands.
Remove the destroyed airbag from the fixture.

Destruction of dual stage driver's side airbag (SRS)

Installing the adapter cable to airbag stage 1

Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.
Connect the adapter cable to stage 1, marked on the airbag either with an "A" or in green. Check that the cable is properly connected.

Connecting cables to the driver's side airbag (SRS)

Insert the key and turn it to position 1.
Destroy the airbag by connecting the rocker switch and push-button.
Turn the key to position 0.
Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.

Warning! Before activating stage 2, wait 30 minutes due to the heat generated by destruction.

Use gloves so as not to burn your hands.

Installing the adapter cable to airbag stage 2

Then connector the adapter cable to stage 2, marked on the airbag either with a "B" or in purple.

Warning! Avoid touching the airbag due to the heat generated by destruction.

Destruction of airbag stage 2

Insert the key and turn it to position 1.
Destroy the airbag by connecting the rocker switch and push-button.
Turn the key to position 0.
Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.

Warning! Destruction generates heat. Use a pliers for removal.

If the adapter cable is still connected, detach it from the airbag immediately after destruction. Use gloves so as not to burn your hands.
Remove the destroyed airbag from the fixture.

Destruction of three stage driver's side airbag (SRS)

Installing the adapter cable to airbag stage 1

Insert the key and turn it to position 1.
Destroy the airbag by connecting the rocker switch and push-button.
Turn the key to position 0.
Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.

Warning! Before activating stage 2, wait 30 minutes due to the heat generated by destruction.

Use gloves so as not to burn your hands.

Installing the adapter cable to airbag stage 2

Then connect the adapter cable to stage 3, marked on the airbag either with a "C" or in yellow.

Warning! Avoid touching the airbag due to the heat generated by destruction.

Destruction of airbag stage 3

Insert the key and turn it to position 1.
Destroy the airbag by connecting the rocker switch and push-button.
Turn the key to position 0.
Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.

Warning! Destruction generates heat. Use a pliers for removal.

If the adapter cable is still connected, detach it from the airbag immediately after destruction. Use gloves so as not to burn your hands.
Remove the destroyed airbag from the fixture.

Passenger side airbag (SRS), destruction

Special tools:
951 2944 Disarm. equipm.for Suppl.Restraint Syst. 951 2944 Disarm. Equipm. For Suppl. Restraint Syst.

Preparatory work

Installation of passenger side airbag (SRS) in mounting fixture

Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.
Select the correct adapter cable for the airbag.
Connect the adapter cable to the airbag. Check that it is properly connected.

Warning! Remove all loose objects on, or directly connected to, the airbag.

Connecting cables to the passenger side airbag (SRS)

Insert the key and turn it to position 1.
Destroy the airbag by connecting the rocker switch and push-button.
Turn the key to position 0.
Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.

Warning! Destruction generates heat. Use a pliers for removal.

If the adapter cable is still connected, detach it from the airbag immediately after destruction. Use gloves so as not to burn your hands.
Remove the destroyed airbag from the fixture.

Destruction of dual stage passenger side airbag (SRS)

Installation of adapter cable to passenger side airbag (SRS)

Lay out the connection cable so that the user is 9 m from the airbag.
Connect the adapter cable to the connection cable and fully extend the leads.
Connect the cable to the discharge box.
Connect the discharge box to a fully charged 12 V battery.

Connecting cables to the passenger side airbag (SRS) for S80 1999
On airbags installed in S80 model year 1999, there are connections for stage 2. Stage 2 is only primed when the ignition is on. Thus, there will not be powerful activation when stage 2 is triggered.

Destruction of airbag stage 1

Insert the key and turn it to position 1.
Destroy the airbag by connecting the rocker switch and push-button.
Turn the key to position 0.
Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.

Warning! Before activating stage 2, wait 30 minutes due to the heat generated by destruction.

Use gloves so as not to burn your hands.

Installing the adapter cable to airbag stage 2

Insert the key and turn it to position 1.
Destroy the airbag by connecting the rocker switch and push-button.
Turn the key to position 0.
Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.

Warning! Destruction generates heat. Use a pliers for removal.

If the adapter cable is still connected, detach it from the airbag immediately after destruction. Use gloves so as not to burn your hands.
Remove the destroyed airbag from the fixture.

Destruction of three stage passenger side airbag (SRS)

Installation of adapter cable to passenger side airbag (SRS)

Insert the key and turn it to position 1.
Destroy the airbag by connecting the rocker switch and push-button.
Turn the key to position 0.
Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.

Warning! Before activating stage 2, wait 30 minutes due to the heat generated by destruction.

Use gloves so as not to burn your hands.

Installing the adapter cable to airbag stage 2

Insert the key and turn it to position 1.
Destroy the airbag by connecting the rocker switch and push-button.
Turn the key to position 0.
Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.

Warning! Destruction generates heat. Use a pliers for removal.

If the adapter cable is still connected, detach it from the airbag immediately after destruction. Use gloves so as not to burn your hands.
Remove the destroyed airbag from the fixture.

Belt tensioner, destruction

Special tools:
951 2944 Disarm. equipm.for Suppl.Restraint Syst. 951 2944 Disarm. Equipm. For Suppl. Restraint Syst.

Preparatory work

Installation of belt tensioner in mounting fixture

Warning! Use personal protection equipment. See Discarding pyrotechnic components Discarding Pyrotechnic Components.

Install the belt tensioner in its ordinary screw joint on the mounting bracket.
On belt tensioners with a "tube", direct the tube away from the user.
Screw the mounting bracket to the fixture.

Destruction of single stage belt tensioner

Connecting cables to the belt tensioner

Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.
Select the correct adapter cable for the belt tensioner.
Connect the adapter cable to the belt tensioner.
Check that it is properly connected.

Warning! Remove all loose objects on or directly connected to the seat belt tensioner.

Lay out the connection cable so that the user is 9 m from the belt tensioner.
Connect the adapter cable to the connection cable and fully extend the leads.
Connect the cable to the discharge box.
Connect the discharge box to a fully charged 12 V battery.

Destruction of belt tensioner

Insert the key and turn it to position 1.
Destroy the belt tensioner by connecting the rocker switch and push-button.
Turn the key to position 0.
Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.
Detach the adapter cable from the belt tensioner. Remove the destroyed belt tensioner from the fixture.

Destruction of dual stage belt tensioner

Connecting cables to belt tensioner stage 1

Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.
Connect the adapter cable to stage 1, marked on the belt tensioner with an "A" and in green. Check that the cable is properly connected.

Select the correct adapter cable for the belt tensioner in question.
Connect the adapter cable to the belt tensioner.
Check that it is properly connected.

Warning! Remove all loose objects on or directly connected to the seat belt tensioner.

Lay out the adapter cable in a manner that complies with the safety regulations of the workplace.
Connect the adapter cable to the connection cable and fully extend the leads.
Connect the cable to the discharge box.
Connect the discharge box to a fully charged 12 V battery.

Destruction of belt tensioner stage 1

Connect the adapter cable to stage 2, marked on the belt tensioner with a "B" and in purple.

Destruction of belt tensioner stage 2

Insert the key and turn it to position 1.
Destroy the belt tensioner by connecting the rocker switch and push-button.
Turn the key to position 0.
Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.

Seat airbag (SIPS), destruction

Special tools:
951 2944 Disarm. equipm.for Suppl.Restraint Syst. 951 2944 Disarm. Equipm. For Suppl. Restraint Syst.

Preparatory work

Installation of seat airbag (SIPS) in mounting fixture

Warning! Use personal protection equipment. See Discarding pyrotechnic components Discarding Pyrotechnic Components.

Position the airbag so that the cover with label on the module point up.
Screw the airbag into its normal screw mounting on the mounting brackets. Tighten the screws.
Screw the mounting brackets into the fixture. Tighten the screws.

Destruction of seat airbag (SIPS)

Connecting cables to the seat airbag (SIPS)

Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.
Select the correct adapter cable for the airbag.
Connect the adapter cable to the airbag. Check that it is properly connected.
Check that the cable is not near the airbag.

Warning! Remove all loose objects on, or directly connected to, the airbag.

Lay out the connection cable so that the user is 9 m from the airbag.
Connect the adapter cable to the connection cable and fully extend the leads.
Connect the cable to the discharge box.
Connect the discharge box to a fully charged 12 V battery.

Destruction of seat airbag (SIPS)

Insert the key and turn it to position 1.
Destroy the airbag by connecting the rocker switch and push-button.
Turn the key to position 0.
Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.
Remove the destroyed airbag from the fixture.

Inflatable curtain (IC), destruction

Special tools:
951 2944 Disarm. equipm.for Suppl.Restraint Syst. 951 2944 Disarm. Equipm. For Suppl. Restraint Syst.

Preparatory work

Installation of inflatable curtain (IC) in mounting fixture

Warning! Use personal protection equipment. See Discarding pyrotechnic components Discarding Pyrotechnic Components.

Install the gas generator without airbag in its ordinary screw joint on the mounting bracket.

Note! Direct the inflatable curtain component away from the user and make sure it extends away from the gas generator.

Screw the mounting bracket to the fixture.

Destruction of inflatable curtain (IC)

Connecting cables to the inflatable curtain (IC)

Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.
Select the correct adapter cable for the gas generator.
Connect the adapter cable to the inflatable curtain. Check that it is properly connected.

Warning! Remove all loose objects on, or directly connected to, the gas generator.

Lay out the connection cable so that the user is 9 m from the inflatable curtain.
Connect the adapter cable to the connection cable and fully extend the leads.
Connect the cable to the discharge box.
Connect the discharge box to a fully charged 12 V battery.

Destruction of inflatable curtain (IC)

Insert the key and turn it to position 1.
Destroy the gas generator by connecting the rocker switch and push-button.
Turn the key to position 0.
Remove the key from the discharge box and store so that it is inaccessible for unauthorized use.

Warning! Destruction generates heat. Use a pliers for removal.

If the adapter cable is still connected, detach it from the gas generator immediately after destruction. Use gloves so as not to burn your hands.
Remove the destroyed gas generator from the fixture.