Operation CHARM: Car repair manuals for everyone.
Home >> Volvo >> 2003 >> V40 L4-1.9L Turbo VIN 27 B4204T4 >> Repair and Diagnosis >> Powertrain Management >> Computers and Control Systems >> Camshaft Position Sensor >> Service and Repair >> Procedures
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Procedures





Replacing Camshaft Position (CMP) Sensor

Remove:
- relay cover bracket
- connector camshaft position sensor from bracket.

Removing camshaft position (CMP) sensor







- Remove the protective sleeve out of the clamp and open the outer cable protection
- Route the wiring out the protector
- Clean surrounding around sensor
- Remove bolt and move camshaft position (CMP) sensor by turning and take sensor out
- Take cable out clamp.

NOTE: Note the route of the cable and take it out of the clamp.

Installing camshaft position (CMP) sensor







- Place a new O-ring on the sensor
- Clean housing
- Route the cable via the protective tube and connect the connector at the bracket
- Close the protective tube and install the tube in the clamps
- Place the sensor and tighten the bolt. Tightening torque 10 Nm
- Secure cable in the clamp.

Install
Connector bracket cover.

Start engine. Read any diagnostic trouble codes (DTCs).
pro multis · About Operation CHARM