Operation CHARM: Car repair manuals for everyone.
Home >> Volvo >> 2004 >> S60 L5-2.4L VIN 64 B5244S6 >> Repair and Diagnosis >> Engine, Cooling and Exhaust >> Engine >> Service and Repair >> Overhaul >> Engine Block, Installing Components
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Engine Block, Installing Components






Engine block, installing components

Note! As the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information in the illustrations is always correct.

Installing engine block components

Note! Always use new seal washers and gaskets!

Install
- thermostat housing (B52x4x)
- knock sensor (KS)
- flame trap
- the pipe screw for the water-heated crankcase ventilation.
B5xx4x. Engine body, exposing, B5254T2 Engine Body, Exposing
B6xx4x. Engine body, exposing, B5254T2 Engine Body, Exposing

Install the flywheel and carrier plate. See Crankshaft seal rear, replacing Service and Repair.
B5xx4x. Tightening torque Tightening Torque
B6xx4x. Tightening torque Tightening Torque

The ignition coil alignment and the wiring routing follows the illustrations below.

B5xx4x





B6xx4x





pro multis · About Operation CHARM