Level Sensor, Replacing

Fuel Pump (FP) And Filter

Level sensor, replacing

Special Tools: 999 5720

NOTE: As the illustrations in this service information are used for different model years and/or models, some variation may occur. However, the essential information in the illustrations is always correct.

Preparation







Drain the tank.

Applies to V70:
Lift up the right-hand seat cushion.

Remove the right side cushion.

Applies to the S60:

Remove:
- the seat cushion.
- the right-hand side cushion.

Applies to all models:
Disconnect the connector at the hinge.

Remove:
- the mounting screw for the hinge
- the screw for the hinge end mounting.

Release the strap/straps of the folding mechanism for the seat belt buckle. (Hooked into place on the lower edge of the backrest).

Lift out the backrest.

Removing the cover for the level sensor/fuel pump (FP)







Push the carpet to one side.

Remove:
- the insulation panel
- the cover (2).

Removing the fuel pump (FP)







Remove the cover. Use special tool 999 5720.







Remove the screw (1).

Carefully turn the pump to access the fuel hose (1).

Remove:







- the hose (1)
- the three connectors (2).

Carefully lift up the pump.

NOTE: Ensure that the level sensor arm is not obstructed. Do not bend the arm when removing the pump.

Removing the level sensor

Carefully press in both retaining clips.







Lift the level sensor approximately 5 mm. Lift up the float to the center position. Remove the level sensor.







Lift up the float arm to the center position. Remove the level sensor.

Installing the level sensor
Hold the float arm in the center position. Press the level sensor into position.

Installing the fuel pump (FP)
Lower the pump into the tank.

Install:
- the fuel hose
- the three connectors.

Turn the pump to the installation position. Install the mounting bracket and screw. (M6)

Install the cover.

Use special tool 999 5720.

For tightening torques, see Tightening torque.

Installing the cover for the level sensor/fuel pump (FP)

Install:
- the cover
- the insulation panel.

Reinstall the carpet.

Finishing

Install:
- the backrest
- the screw for the hinge mounting (M10)
- the connector for the hinge
- the end mounting for the seat belt.

For tightening torques, see Tightening torque.
Install the side cushion.
Fold the seat cushion forward.