Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Engine Block, Installing Components






Engine block, installing components

Note! As the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information in the illustrations is always correct.

Installation

Information




The ignition coils' direction and the routing of the cables are shown in the figure.

Installing parts on engine block





Install:
- the alternator, alternator bracket and auxiliary unit bracket
- the thermostat housing with coolant hose
- the oil filter housing
- the knock sensors
- the ignition coils
- the camshaft sensor
- the oil filler cap and the VVT-unit's control valve
- the crankcase ventilation hose
- cable harness engine, complete
- the upper and lower intake pipe
- the dipstick tube

Installing parts on engine block, continued





Install:
- the oil cooler and the rubber seals
- the coolant pipe (inlet water pump), including hoses, parted at the hoses to the oil cooler
- the bearing carrier for the right drive shaft
- the heat shield plate and exhaust manifold
- the upper and front timing gear casing
Fill oil.

Installing the flywheel and carrier plate

Install:
- the flywheel according to: Flywheel
- the carrier plate according to: Carrier plate Service and Repair