Operation CHARM: Car repair manuals for everyone.
Home >> Volvo >> 2007 >> S40 L5-2.4L VIN 39 B5244S7 >> Repair and Diagnosis >> Powertrain Management >> Computers and Control Systems >> Sensors and Switches - Computers and Control Systems >> Fuel Level Sensor >> Service and Repair >> Fuel Pump and Level Sensor Unit
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Fuel Pump and Level Sensor Unit






Fuel pump and level sensor unit

Note! Some variation may occur. However, the essential information in the illustrations is always correct.

Removing

Remove the fuel tank. Removal and Replacement





Note! Ensure that the lever on the level sensor is not damaged when removing the pump.

Remove:
- the large plastic nut, 1 pc. Use: 999 7111 Spanner 999 7111 Spanner
- the pump.

Transfer of suction line (for vehicles equipped with auxiliary heater)




Remove the plug for the suction line from the underside of the level sensor, use a 9 mm socket.
Transfer the suction line to the new fuel pump.

Installing

Note! For tightening torques, see Specifications. Tightening Torque





Note! Ensure that the lever on the level sensor is not damaged when installing the pump.

Install:
- new O-ring
- the level sensor

Note! The marking on the level sensor must be aligned with the marking on the fuel tank.

- the 1 large plastic nut. Use: 999 7111 Spanner 999 7111 Spanner.

Install the fuel tank. Removal and Replacement

pro multis · About Operation CHARM