Operation CHARM: Car repair manuals for everyone.

Transfer Assembly Installation




Transfer Assembly Installation

1. Clean the areas where the transfer assembly contacts the transmission with solvent, and dry with compressed air. Then apply transmission fluid to the contact area.

2. Install the dowel pin (A) in the transmission, and install the transfer assembly (B) on the transmission.






3. Install the propeller shaft (A) to the transfer companion flange (B) by aligning the reference mark (C). Make sure you use new mounting bolts.






4. Secure the transfer breather hose bracket (A) on the transfer assembly with the bolt, and connect the breather hose (B) over the breather pipe (C) with facing the dot mark (D) to the rear side of the vehicle.






5. Install exhaust pipe A with new self-locking nuts, its mount (B), and new gaskets (C).






6. Install the front subframe stiffener with new mounting bolts.





7. Refill the transfer assembly with transfer fluid (hypoid gear oil), if necessary Transfer Assembly Fluid Replacement.

8. Refill the transmission with ATF.

9. Install the transmission undercover.